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Delphi FG0820 Fuel Pump Module Assembly
Delphi Fuel Pump Module Assembly Overview
The Delphi FG0820 fuel pump module assembly is designed specifically for Dodge Ram 1500 models, providing reliable fuel delivery and accurate fuel level readings. This in-tank electric fuel pump module ensures consistent fuel pressure and flow for optimal engine performance.
- Compatible with Dodge Ram 1500 fuel systems
- 12.0 Volt electric pump with a maximum pressure of 80 psi
- Includes fuel level sender assembly with float arm
- Equipped with an external strainer and quick connect outlet
- Comes with gasket and seal for secure installation
- Blade-type male terminals with 4-terminal configuration
- Standard replacement grade for dependable operation
Technical Specifications and Features
The Delphi FG0820 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It features a 0.375-inch outlet outside diameter with a quick connect outlet type, ensuring easy and secure fuel line connections. The pump delivers an average flow rating of 33 liters per hour and maintains a system pressure of 49 psi, with a maximum pressure rating of 80 psi. The module includes an external strainer on the inlet side to protect the pump from debris, and a fuel level sender assembly with a float arm to provide accurate fuel gauge readings. The assembly is equipped with four male blade terminals, facilitating straightforward electrical connections. A gasket and seal are included to ensure a leak-free installation within the fuel tank.
Applications and Problem Resolution
This fuel pump module assembly is compatible with Dodge Ram 1500 trucks requiring a reliable in-tank fuel delivery solution. It addresses several common fuel system issues, including:
- Intermittent or no fuel delivery causing engine stalling or failure to start
- Inaccurate fuel level readings on the dashboard
- Fuel pressure drops affecting engine performance
- Fuel pump noise or failure due to clogged strainers
- Leaks caused by worn or missing seals and gaskets
Installation Notes and Tips
When installing the Delphi FG0820 fuel pump module assembly, ensure the vehicle’s battery is disconnected to prevent electrical hazards. Carefully remove the old fuel pump module from the tank, taking care not to damage the fuel lines or electrical connectors. Replace the gasket and seal with the included components to maintain a proper seal. Verify that the quick connect outlet is securely attached and that the blade terminals are properly connected. After installation, check for fuel leaks and confirm the fuel gauge operates correctly.
Quality Assurance and Warranty
The Delphi FG0820 is a standard replacement grade fuel pump module assembly, manufactured to meet OEM specifications for the Dodge Ram 1500. It undergoes rigorous testing to ensure consistent fuel flow, pressure, and electrical performance. While specific warranty details may vary, Delphi products typically come with a limited warranty covering defects in materials and workmanship, providing confidence in the product’s durability and reliability.
| Brand | Delphi |
| Part Number | FG0820 |
| Average Current Draw | 15 |
| Average Flow Rating | 33 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Gas |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | External |
| Item Grade | Standard Replacement |
| Lock Ring Included | No |
| Maximum Pressure | 80.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 1 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet |
| Pump Type | Electric |
| Regulator Included | Yes |
| Resistance Ohms Empty | 220.0 |
| Resistance Ohms Full | 20.0 |
| Strainer Included | Yes |
| System Pressure | 49 psi |
| Terminal Gender | Male |
| Terminal Quantity | 4 |
| Terminal Type | Blade |
| Vapor Pressure Sensor | No |
| Voltage | 12.0 |
This part fits 2 vehicles. Search below:
| Year | Make | Model | Body Type | Wheel Base | Position | Notes |
|---|---|---|---|---|---|---|
| 2003 | Dodge | Ram 1500 | Crew Cab Pickup | 140.5" | N/A | with 26 Gallon Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2003 | Dodge | Ram 1500 | Standard Cab Pickup | 120.5" | N/A | with 26 Gallon Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.