Delphi FG0838 Fuel Pump Module Assembly

Delphi FG0838 Fuel Pump Module Assembly

Delphi FG0838 is an in-tank fuel pump module assembly for gasoline applications, built with OE heritage and application knowledge drawn from Delphi’s long history supplying automakers. It includes the fuel level sender assembly, seal, strainer, float arm, clips, and instruction sheet for a direct replacement approach on select Ford Taurus and Mercury Sable models.

Key Features

• In-tank electric fuel pump module assembly for gas fuel systems
• Maximum pressure: 106.0; system pressure: 44 psi
• Average flow rating: 26 with an average current draw of 5
• Fuel level sender assembly included with 15.0 ohms empty and 160.0 ohms full resistance
• Quick-connect outlet design with two outlets and 0.375 in. outlet outside diameter
• Seal and external strainer included; regulator not included
• 7-pin male terminal configuration, 12V electrical system
• Standard replacement grade for select OE-style service applications

Application Details

Compatible with 1999 Ford Taurus and 1999 Mercury Sable. This Delphi FG0838 fuel pump module assembly is a fitment-based replacement for vehicles that need an in-tank gasoline pump with an integrated sender and quick-connect outlet design. This part cross-references Bosch 69548 and Carter P74951M for the same application.

What It Helps Address

• Hard starting caused by low fuel pressure
• Engine stalling from an inconsistent fuel supply
• Fuel gauge readings that are inaccurate or erratic
• Loss of pump output from a worn in-tank module
• Fuel delivery issues on 1999 Ford Taurus and 1999 Mercury Sable models

Installation Notes and Tips

Before installation, clean the fuel tank to reduce the chance of seal contamination and future sealing problems. Verify connector style, outlet type, and sender resistance before installation, and confirm the vehicle uses the correct in-tank gasoline fuel system. Delphi FG0838 includes the seal and strainer needed for the module replacement, but does not include a regulator or lock ring.

Quality Assurance

Delphi builds aftermarket fuel system parts using OE experience and supplier knowledge developed over decades of original-equipment service. FG0838 reflects that background with a standard replacement design for select Ford Taurus and Mercury Sable applications.