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Delphi FG0860 Fuel Pump Module Assembly
Delphi Fuel Pump Module Assembly for Ford Expedition
The Delphi FG0860 fuel pump module assembly is designed specifically for Ford Expedition models requiring a reliable in-tank fuel delivery solution. This electric fuel pump module ensures consistent fuel pressure and flow, supporting optimal engine performance and efficiency.
- Compatible with Ford Expedition fuel systems
- 12.0 Volt electric pump with a maximum pressure of 80 psi
- Includes fuel level sender assembly with float arm
- Features a 0.375 inch outlet outside diameter with quick connect outlets
- Comes with regulator, gasket, and external strainer included
- Four male pin terminals for secure electrical connections
- Standard replacement grade for dependable operation
Technical Details and Features
The Delphi FG0860 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It delivers an average flow rating of 40 liters per hour and maintains a system pressure of 55 psi, with a maximum pressure rating of 80 psi. The module includes an integrated fuel level sender assembly with a float arm, providing accurate fuel level readings. The pump features two quick connect outlets with a 0.375 inch outside diameter, facilitating easy installation and secure fuel line connections.
This in-tank electric fuel pump module includes a regulator to maintain consistent fuel pressure and an external strainer to protect the fuel system from contaminants. The assembly is equipped with four male pin terminals, ensuring reliable electrical connectivity. The included gasket or seal helps prevent leaks during installation.
Applications and Problem Solving
- Replaces faulty or failing fuel pump modules in Ford Expedition vehicles
- Resolves issues with inconsistent fuel pressure or flow
- Addresses inaccurate fuel level readings due to sender assembly failure
- Eliminates fuel delivery interruptions caused by clogged strainers
- Prevents fuel leaks with included gasket and secure quick connect outlets
Installation Notes and Tips
Installation of the Delphi FG0860 fuel pump module assembly requires removal of the fuel tank to access the in-tank pump. Ensure the electrical connections match the four male pin terminals and verify the correct orientation of the float arm for accurate fuel level readings. Use the included gasket or seal to prevent leaks and confirm that the quick connect outlets are securely attached to the fuel lines. Follow all safety precautions when working with fuel system components.
Quality Assurance and Warranty
This Delphi fuel pump module assembly is a standard replacement grade part designed to meet OEM specifications for Ford Expedition vehicles. It undergoes rigorous testing to ensure consistent performance and durability. While specific warranty details may vary, Delphi products typically include a limited warranty covering defects in materials and workmanship.
| Brand | Delphi |
| Part Number | FG0860 |
| Average Current Draw | 10 |
| Average Flow Rating | 40 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Gas |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | External |
| Item Grade | Standard Replacement |
| Lock Ring Included | No |
| Maximum Pressure | 80.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 2 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet |
| Pump Type | Electric |
| Regulator Included | Yes |
| Resistance Ohms Empty | 15.0 |
| Resistance Ohms Full | 160.0 |
| Strainer Included | Yes |
| System Pressure | 55 psi |
| Terminal Gender | Male |
| Terminal Quantity | 4 |
| Terminal Type | Pin |
| Vapor Pressure Sensor | No |
| Voltage | 12.0 |
This part fits 2 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2004 | Ford | Expedition | N/A | Install quick-connect retainer clips to vehicle side of the line prior to attaching to fuel module; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2003 | Ford | Expedition | N/A | Install quick-connect retainer clips to vehicle side of the line prior to attaching to fuel module; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.