HomeAir and Fuel Delivery > Fuel Pumps and Related ComponentsDelphi FG0860 Fuel Pump Module Assembly
Part #: FG0860

Delphi FG0860 Fuel Pump Module Assembly

⚙️ 2 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Expedition
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Delphi Fuel Pump Module Assembly for Ford Expedition

The Delphi FG0860 fuel pump module assembly is designed specifically for Ford Expedition models requiring a reliable in-tank fuel delivery solution. This electric fuel pump module ensures consistent fuel pressure and flow, supporting optimal engine performance and efficiency.

  • Compatible with Ford Expedition fuel systems
  • 12.0 Volt electric pump with a maximum pressure of 80 psi
  • Includes fuel level sender assembly with float arm
  • Features a 0.375 inch outlet outside diameter with quick connect outlets
  • Comes with regulator, gasket, and external strainer included
  • Four male pin terminals for secure electrical connections
  • Standard replacement grade for dependable operation

Technical Details and Features

The Delphi FG0860 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It delivers an average flow rating of 40 liters per hour and maintains a system pressure of 55 psi, with a maximum pressure rating of 80 psi. The module includes an integrated fuel level sender assembly with a float arm, providing accurate fuel level readings. The pump features two quick connect outlets with a 0.375 inch outside diameter, facilitating easy installation and secure fuel line connections.

This in-tank electric fuel pump module includes a regulator to maintain consistent fuel pressure and an external strainer to protect the fuel system from contaminants. The assembly is equipped with four male pin terminals, ensuring reliable electrical connectivity. The included gasket or seal helps prevent leaks during installation.

Applications and Problem Solving

  • Replaces faulty or failing fuel pump modules in Ford Expedition vehicles
  • Resolves issues with inconsistent fuel pressure or flow
  • Addresses inaccurate fuel level readings due to sender assembly failure
  • Eliminates fuel delivery interruptions caused by clogged strainers
  • Prevents fuel leaks with included gasket and secure quick connect outlets

Installation Notes and Tips

Installation of the Delphi FG0860 fuel pump module assembly requires removal of the fuel tank to access the in-tank pump. Ensure the electrical connections match the four male pin terminals and verify the correct orientation of the float arm for accurate fuel level readings. Use the included gasket or seal to prevent leaks and confirm that the quick connect outlets are securely attached to the fuel lines. Follow all safety precautions when working with fuel system components.

Quality Assurance and Warranty

This Delphi fuel pump module assembly is a standard replacement grade part designed to meet OEM specifications for Ford Expedition vehicles. It undergoes rigorous testing to ensure consistent performance and durability. While specific warranty details may vary, Delphi products typically include a limited warranty covering defects in materials and workmanship.

BrandDelphi
Part NumberFG0860
Average Current Draw10
Average Flow Rating40
Fuel Level Sender Assembly IncludedYes
Fuel TypeGas
Gasket Or Seal IncludedYes
In Tank or ExternalIn Tank
Inlet TypeStrainer
Internal Or External StrainerExternal
Item GradeStandard Replacement
Lock Ring IncludedNo
Maximum Pressure80.0
Outlet Outside Diameter0.375
Outlet Quantity2
Outlet TypeQuick Connect
Package ContentsFuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet
Pump TypeElectric
Regulator IncludedYes
Resistance Ohms Empty15.0
Resistance Ohms Full160.0
Strainer IncludedYes
System Pressure55 psi
Terminal GenderMale
Terminal Quantity4
Terminal TypePin
Vapor Pressure SensorNo
Voltage12.0

This part fits 2 vehicles. Search below:

YearMakeModelPositionNotes
2004FordExpeditionN/AInstall quick-connect retainer clips to vehicle side of the line prior to attaching to fuel module; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2003FordExpeditionN/AInstall quick-connect retainer clips to vehicle side of the line prior to attaching to fuel module; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1AMFP001062L1Z 9H307-BA2L1Z 9H307-BB2L1Z 9H307-BF2L1Z 9H307-BG67223A30105AFS0878SCFG0860E2360MM2510460P76022MPFS-11PFS-453RE0878SSP2360M

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.