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Delphi FG0860 Fuel Pump Module Assembly
| Brand | Delphi FG0860 |
|---|---|
| Average Current Draw | 10 |
| Average Flow Rating | 40 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Gas |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | External |
| Item Grade | Standard Replacement |
| Lock Ring Included | No |
| Maximum Pressure | 80.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 2 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet |
| Pump Type | Electric |
| Regulator Included | Yes |
| Resistance Ohms Empty | 15.0 |
| Resistance Ohms Full | 160.0 |
| Strainer Included | Yes |
| System Pressure | 55 psi |
| Terminal Gender | Male |
| Terminal Quantity | 4 |
| Terminal Type | Pin |
| Vapor Pressure Sensor | No |
| Voltage | 12.0 |
| Fits | Ford · 2 vehicles |
Standard replacement. Direct-fit fuel pump module assembly for straightforward service.
Complete assembly. Includes regulator, strainer, seal, and fuel level sender.
OE heritage. Built from Delphi's century of original-equipment experience.
Cross-references Airtex Fuel Pumps E2360M, Carter P76022M and Spectra Premium SP2360M for the same application. See all 16.
Will it fit your vehicle?
Free return shipping if it doesn't fit.
Fuel Pump Module Assembly for Ford Expedition
Delphi FG0860 is a fuel pump module assembly for gas-powered applications, built for in-tank service with an integrated fuel level sender, pressure regulator, seal, and strainer. It is a direct-fit replacement for 2003-2004 Ford Expedition models and is engineered with Delphi’s OE-focused fuel system experience.
Key Features
- In-tank electric fuel pump module assembly for gasoline applications
- Includes fuel level sender assembly and float arm
- Regulator included for controlled fuel delivery
- Quick-connect outlet design with two outlets
- Strainer and gasket/seal included
- 12-volt system with 80 psi maximum pressure
- Standard replacement grade for service repair
Detailed Product Overview
Delphi FG0860 is built as a fuel pump module assembly for the Ford Expedition, 2003-2004, with the components needed for in-tank fuel delivery and fuel level reporting. The module uses an electric pump, pin-style terminals, a male terminal layout, and a quick-connect outlet for service-friendly installation. Delphi draws on OE heritage and supplier experience across a wide range of vehicles and model years, which is reflected in the design and application coverage of this replacement module. This part cross-references Airtex E2360M and Carter P76022M for the same application.
What It Helps Address
- Hard starting caused by weak or inconsistent fuel pressure
- Engine stalling from inadequate fuel delivery
- Fuel gauge readings that are inaccurate or unstable
- Fuel starvation under load or during acceleration
- Noise or performance issues from a worn in-tank pump module
Installation Notes and Tips
Fits 2003-2004 Ford Expedition, N/A. Install quick-connect retainer clips to the vehicle side of the line before attaching the fuel module. Delphi notes that fuel tank contamination is a leading cause of premature fuel pump failure, so cleaning the tank before installation is recommended. Use of fuel tank cleaning kit FC01 is recommended. Verify connector style, outlet routing, and tank condition before installation. Delphi FG0860 is also referenced by part number FG0860 in fuel pump module assembly listings.
Quality Assurance
Delphi builds this module using OE-based fuel system knowledge developed over decades of supplying major automakers. The FG0860 is a standard replacement fuel pump module assembly designed for consistent fitment and service reliability in the specified Ford Expedition applications.
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2004 | Ford | Expedition | N/A | Install quick-connect retainer clips to vehicle side of the line prior to attaching to fuel module; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2003 | Ford | Expedition | N/A | Install quick-connect retainer clips to vehicle side of the line prior to attaching to fuel module; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
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