Delphi FG0862 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG0862 fuel pump module assembly is designed specifically for Ford Expedition models, providing reliable fuel delivery and accurate fuel level readings. This in-tank electric fuel pump module ensures consistent performance with integrated components for efficient operation.

• 12.0 Volt electric fuel pump with a maximum pressure of 80 psi
• Includes fuel level sender assembly with float arm for precise fuel measurement
• In-tank design with external strainer and quick connect outlet type
• Compatible with gasoline fuel systems, featuring a 0.375 inch outlet outside diameter
• Comes with gasket and seal for secure installation, regulator and strainer included
• Four male pin terminals for electrical connection with 15 ohms resistance when empty and 160 ohms when full
• Average flow rating of 23 and system pressure of 44 psi for steady fuel delivery

Technical Details and Features

The Delphi FG0862 fuel pump module assembly operates at 12 volts and is engineered for gasoline fuel systems in Ford Expedition vehicles. Its electric pump type delivers an average flow rating of 23, maintaining system pressure at 44 psi to support optimal engine performance. The module includes a fuel level sender assembly with a float arm, enabling accurate fuel level monitoring. The pump features an external strainer inlet and a quick connect outlet with two outlets measuring 0.375 inches in diameter, ensuring efficient fuel flow and filtration.

Electrical connections are made via four male pin terminals, designed for secure and reliable contact. The included gasket and seal help prevent leaks during installation. The module also incorporates a regulator to maintain consistent fuel pressure, contributing to smooth engine operation.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with Ford Expedition models requiring a standard replacement fuel pump module. It is intended for use in gasoline-powered vehicles with in-tank fuel pump configurations.

• Resolves fuel delivery issues such as engine stalling or hesitation
• Addresses inaccurate fuel gauge readings due to faulty sender assembly
• Replaces worn or damaged fuel pump modules to restore proper fuel pressure
• Eliminates fuel leaks with included gasket and seal components
• Improves overall fuel system reliability and performance

Installation Notes and Tips

When installing the Delphi FG0862 fuel pump module assembly, ensure the vehicle’s fuel system is depressurized before removal. Handle the fuel pump module carefully to avoid damage to the float arm and electrical terminals. Use the included gasket and seal to prevent leaks and ensure a secure fit. Verify all electrical connections are properly seated on the four male pin terminals. Follow the vehicle manufacturer’s service manual for detailed installation procedures specific to the Ford Expedition.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet or exceed OEM specifications for durability and performance. This FG0862 module is a standard replacement part designed for reliable operation within the specified system pressures and electrical parameters. While specific warranty details may vary, Delphi products typically come with a limited warranty covering defects in materials and workmanship. Consult product documentation or authorized sources for exact warranty terms.