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Delphi FG0867 Fuel Pump Module Assembly
Reliable Fuel Pump Module Assembly for Ford Explorer and Mercury Mountaineer
The Delphi FG0867 fuel pump module assembly is designed specifically for in-tank installation in Ford Explorer and Mercury Mountaineer models. This electric fuel pump module ensures consistent fuel delivery and pressure regulation for gasoline engines, supporting optimal vehicle performance.
- 12.0 Volt electric fuel pump module with integrated fuel level sender assembly
- Includes regulator, gasket, and external strainer for efficient fuel filtration
- Quick connect outlet type with 0.375 inch outside diameter and dual outlets
- Designed for gas fuel type with a maximum pressure rating of 80 psi and system pressure of 62 psi
- Seven male pin terminals with 15 ohms resistance empty and 160 ohms full for accurate fuel level readings
Technical Details and Features of Delphi FG0867 Fuel Pump Module
This Delphi fuel pump module assembly FG0867 is engineered for standard replacement applications in Ford Explorer and Mercury Mountaineer vehicles. The module operates at 12 volts and features an electric pump type with an average flow rating of 40 liters per hour and an average current draw of 10 amps. It includes a fuel level sender assembly with a float arm, providing precise fuel level monitoring. The external strainer inlet type and included strainer help maintain fuel cleanliness, while the quick connect outlet type with two outlets ensures secure and efficient fuel delivery. The assembly comes with a gasket or seal to prevent leaks and maintain system integrity.
Compatible Vehicles and Common Applications
- Replacement fuel pump module for Ford Explorer models requiring part number FG0867
- Compatible with Mercury Mountaineer vehicles using the same fuel pump module assembly
- Ideal for addressing fuel delivery issues such as low fuel pressure or inconsistent engine performance
- Suitable for resolving fuel level sender malfunctions and inaccurate fuel gauge readings
- Helps fix fuel pump noise or failure symptoms in compatible Ford and Mercury models
Installation Notes and Tips
When installing the Delphi FG0867 fuel pump module assembly, ensure the vehicle’s fuel tank is properly drained and depressurized before removal. The included gasket or seal should be replaced to maintain a secure fit and prevent leaks. Verify the seven-pin male terminal connections are clean and properly seated to ensure accurate electrical communication. The quick connect outlet fittings simplify fuel line attachment, but confirm all connections are tight. Follow the vehicle manufacturer’s service manual for torque specifications and safety precautions during installation.
Quality Assurance and Warranty Information
Delphi fuel pump modules are manufactured to meet OEM standards for fit, form, and function. The FG0867 assembly is a standard replacement grade part designed to provide reliable operation within specified parameters. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or authorized sources for exact warranty terms related to this fuel pump module assembly.
| Brand | Delphi |
|---|---|
| Part Number | FG0867 |
| Average Current Draw | 10 |
| Average Flow Rating | 40 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Gas |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | External |
| Item Grade | Standard Replacement |
| Lock Ring Included | No |
| Maximum Pressure | 80.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 2 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet |
| Pump Type | Electric |
| Regulator Included | Yes |
| Resistance Ohms Empty | 15.0 |
| Resistance Ohms Full | 160.0 |
| Strainer Included | Yes |
| System Pressure | 62 psi |
| Terminal Gender | Male |
| Terminal Quantity | 7 |
| Terminal Type | Pin |
| Vapor Pressure Sensor | No |
| Voltage | 12.0 |
This part fits 7 vehicles. Search below:
| Year | Make | Model | Fuel Type | Position | Notes |
|---|---|---|---|---|---|
| 2003 | Ford | Explorer | GAS | N/A | To 12/09/2002; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2003 | Ford | Explorer | GAS | N/A | To 12/10/2002; with 7 Pin Connector; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2003 | Mercury | Mountaineer | N/A | To 12/09/2002; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2002 | Ford | Explorer | N/A | Clean fuel tank before installing fuel pump to prevent future seal problems. | |
| 2002 | Ford | Explorer | GAS | N/A | with 7 Pin Connector; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2002 | Mercury | Mountaineer | N/A | Clean fuel tank before installing fuel pump to prevent future seal problems. | |
| 2002 | Mercury | Mountaineer | GAS | N/A | with 7 Pin Connector; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.