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Delphi FG0868 Fuel Pump Module Assembly
| Brand | Delphi FG0868 |
|---|---|
| Average Current Draw | 15 |
| Average Flow Rating | 26 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Flex |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | External |
| Item Grade | Standard Replacement |
| Lock Ring Included | No |
| Maximum Pressure | 73.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 1 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet |
| Pump Type | Electric |
| Regulator Included | No |
| Resistance Ohms Empty | 7.0 |
| Resistance Ohms Full | 138.0 |
| Strainer Included | Yes |
| System Pressure | 39 psi |
| Terminal Gender | Male |
| Terminal Quantity | 7 |
| Terminal Type | Pin |
| Vapor Pressure Sensor | No |
| Voltage | 12.0 |
| Fits | Ford and Mercury · 2 vehicles |
Standard replacement. OE heritage built into an aftermarket fuel pump module assembly.
Electric fuel pump. Delivers consistent 12-volt fuel delivery for flex-fuel systems.
Complete assembly. Includes a fuel level sender, seal, and strainer for easier service.
Cross-references Airtex Fuel Pumps E2355M, Carter P76125M and Spectra Premium SP2355M for the same application. See all 12.
Will it fit your vehicle?
Free return shipping if it doesn't fit.
Fuel Pump Module Assembly for Explorer and Mountaineer
The Delphi FG0868 fuel pump module assembly is a standard replacement for select 2004 Ford Explorer and Mercury Mountaineer applications. Built with OE heritage and Delphi’s long experience supplying automakers, it combines the pump, fuel level sender, seal, and float arm in one in-tank assembly for direct fuel system service.
Key Features
- In-tank electric fuel pump module assembly for flex fuel applications
- 12.0-volt operation with a maximum pressure rating of 73.0
- Quick-connect outlet with 0.375 in. outside diameter
- Fuel level sender assembly included for accurate tank level reporting
- Gasket or seal included; strainer included
- 7-terminal male pin connection
- Standard replacement design for select Ford Explorer and Mercury Mountaineer models
Detailed Description
Delphi FG0868 is engineered as an in-tank fuel pump module assembly for 2004 Ford Explorer and 2004 Mercury Mountaineer vehicles built to 03/01/2004. It is specified for flex fuel use and includes the fuel pump, float arm, fuel level sender assembly, seal, and strainer to restore fuel delivery and tank level signal performance. Delphi’s OE background is reflected in the module’s construction and application coverage, making FG0868 a practical choice for fuel system repair on these vehicles. This part cross-references Airtex Fuel Pumps E2355M and Carter P76125M for the same application.
What It Helps Fix
- Hard starting caused by weak or failing fuel pressure
- Engine stalling from inconsistent fuel delivery
- Incorrect or erratic fuel gauge readings from a worn sender
- Fuel starvation under load from a restricted or failing pump module
- Fuel system service needs on a 2004 Ford Explorer or Mercury Mountaineer
Installation Notes and Tips
Fits 2004 Ford Explorer, N/A, to 03/01/2004. Fits 2004 Mercury Mountaineer, N/A, to 03/01/2004. Before installing a replacement pump module, clean the fuel tank to reduce the risk of contamination-related failure. Delphi recommends using fuel tank cleaning kit FC01 for this service. Verify connector style, outlet type, and tank configuration before installation.
Quality Assurance
Delphi builds this module using OE experience and application knowledge developed through decades of supplying original equipment to major automakers. The FG0868 is a standard replacement fuel pump module assembly for the listed Ford Explorer and Mercury Mountaineer fitments.
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2004 | Ford | Explorer | N/A | To 03/01/2004; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | Mercury | Mountaineer | N/A | To 03/01/2004; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
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