Delphi FG0940 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG0940 fuel pump module assembly is designed for reliable fuel delivery in Chrysler and Dodge vehicles, specifically the Grand Caravan and Town & Country models. This in-tank electric fuel pump module ensures consistent fuel pressure and flow for optimal engine performance.

• 12.0 Volt electric fuel pump with integrated regulator
• Compatible with gasoline fuel systems
• Includes fuel level sender assembly with float arm
• Internal strainer and quick connect outlet for efficient fuel filtration and connection
• Standard replacement grade with included gasket and seal
• Blade-type male terminals with four connections
• Maximum pressure rating of 78 psi and system pressure of 58 psi
• Average flow rating of 21 gallons per hour and average current draw of 10 amps

Technical Details and Features

The Delphi FG0940 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It features an internal strainer inlet and a quick connect outlet with a 0.375-inch outside diameter, ensuring secure and efficient fuel flow. The module includes a fuel pressure regulator to maintain system pressure at 58 psi, with a maximum pressure capacity of 78 psi. The assembly comes with a fuel level sender assembly, complete with a float arm, allowing accurate fuel level readings. Electrical connections are made via four blade-type male terminals, providing reliable connectivity. The pump’s resistance ranges from 1050 ohms when empty to 70 ohms when full, with an average current draw of 10 amps and a flow rating of 21 gallons per hour, supporting consistent fuel delivery for Chrysler Grand Caravan and Dodge Town & Country vehicles.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with the following vehicles:

• Chrysler Grand Caravan
• Dodge Grand Caravan
• Chrysler Town & Country
• Dodge Town & Country

It is designed as a direct replacement for the original fuel pump module in these models, ensuring proper fit and function.

Common Issues Addressed by This Fuel Pump Module

• Intermittent or no fuel delivery causing engine stalling or failure to start
• Inaccurate fuel level readings due to faulty sender assembly
• Low fuel pressure affecting engine performance and fuel efficiency
• Fuel pump noise or failure from worn internal components
• Fuel contamination due to ineffective strainer or seal leaks

Installation Notes and Tips

• Ensure the vehicle’s battery is disconnected before installation to prevent electrical hazards
• Use the included gasket and seal to prevent fuel leaks and maintain system integrity
• Verify the orientation of the float arm and sender assembly for accurate fuel level readings
• Check all electrical connections for secure fitment of the four blade terminals
• Follow manufacturer torque specifications for mounting the fuel pump module assembly

Quality Assurance and Warranty

The Delphi FG0940 fuel pump module assembly is a standard replacement grade part manufactured to meet OEM specifications. It includes a gasket, seal, and instruction sheet to facilitate proper installation. While specific warranty details may vary, Delphi products typically come with a limited warranty covering defects in materials and workmanship. Always consult the product documentation or supplier for exact warranty terms.