Delphi FG1138 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Ford Fusion and Mercury Milan

The Delphi FG1138 fuel pump module assembly is designed to provide consistent fuel delivery for Ford Fusion and Mercury Milan vehicles. This in-tank electric fuel pump ensures optimal performance and fuel efficiency by maintaining precise pressure and flow rates.

Key Features of Delphi FG1138 Fuel Pump Module

• Electric fuel pump with a 12.0-volt operating voltage
• Includes fuel level sender assembly with float arm for accurate fuel measurement
• Maximum pressure rating of 80 psi and system pressure of 59 psi for stable fuel delivery
• Internal strainer and included external strainer for effective fuel filtration
• Quick connect outlet with 0.375-inch outside diameter for easy installation
• Blade-type male terminals with four connections for secure electrical interface
• Comes with gasket/seal and instruction sheet for proper installation
• Designed specifically for gasoline fuel systems

Detailed Description of the Delphi FG1138 Fuel Pump Module

The Delphi FG1138 fuel pump module assembly is engineered as a standard replacement part for Ford Fusion and Mercury Milan models. This in-tank electric pump features an average flow rating of 20 gallons per hour and an average current draw of 9 amps, ensuring efficient fuel delivery under various driving conditions. The module includes a fuel level sender assembly with a float arm, providing accurate fuel level readings to the vehicle’s dashboard. The internal strainer and included external strainer help prevent contaminants from entering the fuel system, protecting engine components. The quick connect outlet and blade-type terminals simplify installation and electrical connections. This module is compatible with gasoline fuel types and maintains system pressure at 59 psi, with a maximum pressure capacity of 80 psi.

Common Applications and Issues Addressed

• Replacement for failing or noisy fuel pumps in Ford Fusion and Mercury Milan
• Resolves inconsistent fuel pressure causing engine hesitation or stalling
• Fixes inaccurate fuel gauge readings due to faulty fuel level sender
• Addresses fuel delivery interruptions caused by clogged strainers
• Improves overall fuel system reliability and engine performance

Installation Notes and Tips

• Ensure vehicle compatibility with Ford Fusion or Mercury Milan models before installation
• Follow the included instruction sheet carefully for proper assembly and connection
• Check and replace the gasket/seal to prevent fuel leaks
• Disconnect the battery before installation to avoid electrical hazards
• Verify all electrical terminals are securely connected to prevent intermittent operation

Quality Assurance and Warranty Information

Delphi manufactures the FG1138 fuel pump module assembly to meet OEM standards for fit, form, and function. This standard replacement part undergoes rigorous testing to ensure durability and reliable performance. While specific warranty terms may vary, Delphi typically offers coverage against defects in materials and workmanship to provide confidence in your purchase.