Delphi FG1161 Fuel Pump Module Assembly

Delphi FG1161 Fuel Pump Module Assembly Overview

The Delphi FG1161 fuel pump module assembly is designed specifically for Suzuki SX4 models requiring a reliable in-tank electric fuel pump. Engineered to deliver consistent fuel flow and pressure, this module ensures optimal engine performance and fuel efficiency.

• Compatible with Suzuki SX4 vehicles
• Electric in-tank fuel pump with integrated fuel level sender assembly
• 12.0-volt operation with a maximum pressure of 80 psi
• Includes internal strainer and gasket for secure installation
• Quick connect outlet with 0.375-inch outside diameter
• Blade-type male terminals with four connections
• Standard replacement grade for reliable performance

Technical Specifications and Features

The Delphi FG1161 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It features an internal strainer inlet and a quick connect outlet, facilitating efficient fuel delivery with an average flow rating of 21 liters per hour. The module includes a fuel level sender assembly with resistance values ranging from 280 ohms (empty) to 40 ohms (full), providing accurate fuel gauge readings. The assembly comes with a gasket or seal to ensure a leak-free installation, while the blade-type male terminals (four in total) support secure electrical connections. This module is engineered to maintain a system pressure of 51 psi, with a maximum pressure rating of 80 psi, suitable for the Suzuki SX4 fuel system requirements.

Applications and Problem Resolution

This fuel pump module assembly is intended for use in Suzuki SX4 vehicles experiencing fuel delivery issues. It addresses common problems such as:

• Intermittent or no fuel pump operation
• Inaccurate fuel level readings due to faulty sender assembly
• Fuel pressure drops affecting engine performance
• Fuel leaks caused by worn seals or gaskets
• Electrical connection failures from damaged terminals

Installation Notes and Tips

Installation of the Delphi FG1161 fuel pump module assembly requires removal of the fuel tank to access the in-tank pump. Ensure the gasket or seal included is properly seated to prevent leaks. Verify the blade-type male terminals are securely connected to the vehicle’s wiring harness. Use caution when handling the internal strainer to avoid damage. Follow the vehicle manufacturer’s service manual for detailed removal and installation procedures to maintain safety and proper function.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet or exceed OEM standards for fit, form, and function. The FG1161 is a standard replacement grade part, designed for durability and consistent performance in Suzuki SX4 vehicles. While specific warranty details may vary, Delphi products typically come with a limited warranty covering defects in materials and workmanship. Refer to the product documentation for exact warranty terms.