Delphi FG1202 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Ford Five Hundred and Mercury Montego

The Delphi FG1202 fuel pump module assembly is designed to provide consistent fuel delivery for Ford Five Hundred and Mercury Montego vehicles. This in-tank electric fuel pump ensures proper fuel pressure and flow to maintain engine performance.

• Electric fuel pump module assembly with integrated fuel level sender
• Compatible with 12.0-volt systems and gasoline fuel type
• Includes regulator, gasket, and external strainer for efficient operation
• Quick connect outlet with 0.375 inch outside diameter and two outlets
• Blade-type male terminals with four terminal connections
• Average flow rating of 26 gallons per hour and system pressure of 39 psi
• Standard replacement grade designed for Ford Five Hundred and Mercury Montego

Technical Details and Features

The Delphi FG1202 fuel pump module assembly operates at 12 volts and is engineered for gasoline fuel systems. It features an external strainer inlet type and a quick connect outlet type with two outlets, each measuring 0.375 inches in outside diameter. The module includes a built-in fuel pressure regulator capable of maintaining a maximum pressure of 94 psi, ensuring stable fuel delivery under various driving conditions. The assembly comes with a gasket and an external strainer to protect the pump and fuel system from contaminants. The electrical connections use blade-type male terminals with four terminals total, supporting an average current draw of 7 amps. Resistance values range from 16 ohms when empty to 160 ohms when full, corresponding to the integrated fuel level sender assembly included in the module.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with Ford Five Hundred and Mercury Montego models. It is designed as a direct replacement for the original equipment fuel pump module, ensuring proper fit and function in these vehicles. The FG1202 part number is specific to these applications and supports in-tank installation for reliable fuel delivery.

• Restores proper fuel pressure and flow in Ford Five Hundred and Mercury Montego
• Resolves issues related to fuel pump failure or inconsistent fuel delivery
• Addresses fuel level sender malfunctions with integrated float arm assembly
• Helps eliminate engine stalling, hesitation, or poor acceleration caused by fuel delivery problems
• Prevents fuel leaks with included gasket and secure quick connect outlets

Installation Notes and Tips

When installing the Delphi FG1202 fuel pump module assembly, ensure the vehicle’s fuel system is depressurized before removal. The module is designed for in-tank installation and includes a gasket for sealing. Verify the blade-type male terminals align correctly with the vehicle’s wiring harness. Use the included instruction sheet for guidance on proper installation and connection of the fuel level sender assembly. Avoid using the lock ring as it is not included with this module.

Quality Assurance and Warranty

Delphi manufactures the FG1202 fuel pump module assembly to meet standard replacement grade specifications. Each unit undergoes quality control testing to ensure reliable operation and compatibility with Ford Five Hundred and Mercury Montego vehicles. While specific warranty details are not provided here, Delphi products typically come with manufacturer-backed warranties covering defects in materials and workmanship.