Delphi FG1204 Fuel Pump Module Assembly - Left

Reliable Fuel Pump Module Assembly for Ford Fusion and Lincoln MKZ

The Delphi FG1204 fuel pump module assembly is designed to provide consistent fuel delivery for select Ford, Lincoln, and Mercury vehicles. Engineered for gas-powered engines, this in-tank electric fuel pump ensures optimal performance and fuel efficiency for models like the Ford Fusion, Lincoln MKZ, and Mercury Milan.

• Electric fuel pump module assembly with integrated fuel level sender
• Compatible with Ford Fusion, Lincoln MKZ, and Mercury Milan
• 12-volt operation with a maximum pressure of 80 psi and system pressure of 65 psi
• Includes regulator, internal strainer, gasket, and seal for secure installation
• Blade-type male terminals with four connections for reliable electrical contact
• Quick connect outlet with 0.375-inch outside diameter for easy fuel line attachment
• Standard replacement grade designed for direct fit and function

Technical Specifications and Features

The Delphi FG1204 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It features an internal strainer inlet and a quick connect outlet, facilitating efficient fuel flow with an average flow rating of 26 liters per hour. The module includes a fuel pressure regulator and a fuel level sender assembly with a float arm, providing accurate fuel level readings. Electrical resistance varies from 180 ohms when empty to 10 ohms when full, with an average current draw of 8 amps. The assembly is intended for left-side installation within the fuel tank and uses blade-type male terminals with four connections to ensure secure wiring. The package includes the fuel pump module assembly, seal, and an instruction sheet for proper installation.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with the following vehicles:

• Ford Fusion (gasoline models)
• Lincoln MKZ (gasoline models)
• Mercury Milan (gasoline models)

It is designed to replace the original equipment fuel pump module, restoring proper fuel delivery and system pressure for these specific makes and models.

Common Issues Addressed by the Delphi FG1204

• Intermittent or complete fuel delivery failure
• Inaccurate fuel level readings due to faulty sender assembly
• Low fuel pressure causing engine performance issues
• Fuel pump noise or overheating
• Fuel leaks from worn seals or gaskets

Installation Notes and Tips

Installation of the Delphi FG1204 fuel pump module assembly requires removal of the fuel tank or access through the service panel, depending on vehicle design. Ensure the fuel system is depressurized before beginning work. The included gasket and seal must be properly seated to prevent leaks. Verify electrical connections match the blade-type male terminals and confirm the correct orientation for the float arm. Follow the instruction sheet carefully to maintain system integrity and safety.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet or exceed OEM specifications for fit, form, and function. This standard replacement grade part undergoes rigorous testing to ensure durability and reliable operation. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or the vehicle service manual for warranty terms and installation guidelines.