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Delphi FG1238 Fuel Pump Module Assembly
Reliable Fuel Pump Module Assembly for Kia Sorento
The Delphi FG1238 fuel pump module assembly is designed specifically for Kia Sorento models requiring a dependable in-tank fuel delivery solution. Engineered to meet standard replacement specifications, this electric fuel pump module ensures consistent fuel flow and accurate fuel level readings.
Key Features of Delphi FG1238 Fuel Pump Module
- Electric pump type with a 12.0-volt rating suitable for gas fuel systems
- In-tank design with internal strainer and included strainer for effective fuel filtration
- Quick connect outlet type with three outlets, featuring a 0.313-inch outside diameter
- Includes fuel level sender assembly with float arm for precise fuel measurement
- Blade-type male terminals with five terminal quantity for secure electrical connections
- Gasket or seal included to ensure leak-free installation
- System pressure rated at 44 psi with a maximum pressure capacity of 80 psi
- Vapor pressure sensor integrated for enhanced fuel system monitoring
Detailed Description of the Delphi FG1238 Fuel Pump Module
This Delphi fuel pump module assembly FG1238 is engineered for Kia Sorento vehicles requiring a standard replacement fuel pump. The module operates at 12 volts and is designed for gasoline fuel systems. It features an internal strainer and an inlet strainer to protect the pump from contaminants, extending the life of the fuel system. The quick connect outlet with three outlets and a 0.313-inch diameter ensures compatibility with factory fuel lines. The assembly includes a fuel level sender assembly with a float arm, providing accurate fuel level readings to the vehicle’s dashboard. Electrical connections are secured via five blade-type male terminals, supporting reliable current flow with an average draw of 7 amps. The module maintains system pressure at 44 psi and can handle a maximum pressure of 80 psi, supporting consistent engine performance. Additionally, the vapor pressure sensor helps monitor fuel vapor pressure for emissions control.
Common Applications and Issues Addressed
- Replacement of failing or noisy fuel pumps in Kia Sorento models
- Resolving inconsistent fuel pressure causing engine hesitation or stalling
- Fixing inaccurate fuel gauge readings due to faulty fuel level sender
- Addressing fuel delivery interruptions caused by clogged strainers
- Improving fuel system reliability in vehicles with worn or damaged pump modules
Installation Notes and Tips
- Ensure vehicle battery is disconnected before beginning installation to prevent electrical hazards
- Verify compatibility with Kia Sorento model year before installation
- Use the included gasket or seal to prevent fuel leaks during assembly
- Handle the fuel level sender assembly carefully to avoid damage to the float arm
- Check all electrical connections for secure fitment of the five blade terminals
Quality Assurance and Warranty Information
The Delphi FG1238 fuel pump module assembly is manufactured to meet OEM standards for fit, form, and function. It is a standard replacement grade part designed to restore proper fuel delivery and fuel level sensing in Kia Sorento vehicles. This product includes a warranty that covers defects in materials and workmanship, providing confidence in its durability and performance.
| Brand | Delphi |
| Part Number | FG1238 |
| Average Current Draw | 7 |
| Average Flow Rating | 40 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Gas |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | Internal |
| Item Grade | Standard Replacement |
| Lock Ring Included | No |
| Maximum Pressure | 80.0 |
| Outlet Outside Diameter | 0.313 |
| Outlet Quantity | 3 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Module Assembly w/Float Arm, Instruction Sheet |
| Pump Type | Electric |
| Regulator Included | No |
| Resistance Ohms Empty | 200.0 |
| Resistance Ohms Full | 8.0 |
| Strainer Included | Yes |
| System Pressure | 44 psi |
| Terminal Gender | Male |
| Terminal Quantity | 5 |
| Terminal Type | Blade |
| Vapor Pressure Sensor | Yes |
| Voltage | 12.0 |
This part fits 2 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2004 | Kia | Sorento | N/A | Clean fuel tank before installing fuel pump to prevent future seal problems. |
| 2003 | Kia | Sorento | N/A | Clean fuel tank before installing fuel pump to prevent future seal problems. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.