Delphi FG1525 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly for Toyota Highlander

The Delphi FG1525 fuel pump module assembly is designed specifically for Toyota Highlander models requiring a reliable in-tank electric fuel pump. Engineered to deliver consistent fuel flow and pressure, this module ensures optimal engine performance and fuel efficiency.

• Electric fuel pump with 12V operation suitable for gasoline engines
• Includes fuel level sender assembly with float arm for accurate fuel measurement
• Maximum pressure rating of 80 psi and system pressure of 57 psi for stable fuel delivery
• Internal strainer inlet and included strainer to protect the fuel system from contaminants
• Quick connect outlet with 0.313 inch outside diameter for secure fuel line attachment
• Four male pin terminals for reliable electrical connections
• Comes with gasket and seal to ensure leak-free installation
• Standard replacement grade part designed for direct fitment

Product Details and Specifications

The Delphi FG1525 fuel pump module assembly is an in-tank electric pump designed for use with gasoline fuel systems. It features a quick connect outlet type and an internal strainer inlet to maintain clean fuel flow. The module includes a fuel level sender assembly with a float arm, providing accurate fuel level readings compatible with Toyota Highlander dashboards. Operating at 12 volts, the pump delivers an average flow rating of 20 liters per hour and maintains system pressure at 57 psi, with a maximum pressure capacity of 80 psi. The four-pin male terminal configuration ensures secure electrical connections, while the included gasket and seal facilitate a proper installation without leaks. This module is a standard replacement part, engineered to meet OEM specifications for reliable performance.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with Toyota Highlander models requiring part number FG1525. It is designed to replace faulty or worn fuel pump modules that may cause issues such as:

• Engine stalling or hesitation during acceleration
• Difficulty starting the vehicle or no start condition
• Inaccurate fuel gauge readings
• Reduced fuel efficiency or poor engine performance
• Fuel pump noise or irregular operation

Installation Notes and Tips

When installing the Delphi FG1525 fuel pump module assembly, ensure the vehicle’s fuel system is depressurized before removal. Use the included gasket and seal to prevent leaks and verify all electrical connections are secure with the four-pin male terminals. The quick connect outlet simplifies fuel line attachment, but confirm the outlet diameter matches the vehicle’s fuel line specifications. Follow the Toyota Highlander service manual for proper removal and installation procedures to avoid damage to the fuel tank or module.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet or exceed OEM standards, providing reliable and consistent fuel delivery. This FG1525 module is a standard replacement part backed by Delphi’s quality control processes. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship to ensure customer confidence in the product’s durability and performance.