Delphi FG1594 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG1594 fuel pump module assembly is designed for reliable fuel delivery in select Volvo models. Engineered as an in-tank electric fuel pump, it ensures consistent fuel pressure and flow for optimal engine performance in Volvo C30, C70, S40, and V50 vehicles.

• Electric fuel pump module assembly with integrated fuel level sender
• Compatible with Volvo C30, C70, S40, and V50 models
• Operates at 12 volts with a maximum pressure of 105 psi
• Includes internal strainer and regulator for clean, regulated fuel flow
• Features quick connect outlet with 0.313 inch outside diameter
• Blade-type male terminals with six connections for secure wiring
• Standard replacement grade with average flow rating of 75 liters per hour

Technical Specifications and Features

The Delphi FG1594 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It features an internal strainer inlet and a quick connect outlet, facilitating easy installation and maintenance. The pump maintains a system pressure of 99 psi and a maximum pressure rating of 105 psi, ensuring consistent fuel delivery under various driving conditions. The assembly includes a fuel level sender assembly with a float arm, providing accurate fuel level readings. Electrical connections are made via six blade-type male terminals, supporting reliable and secure wiring. The pump’s resistance ranges from 174 ohms when empty to 10 ohms when full, with an average current draw of 10 amps.

Compatible Volvo Models and Applications

This fuel pump module assembly is specifically compatible with Volvo C30, C70, S40, and V50 models. It is designed as a direct replacement for the original in-tank fuel pump module, making it suitable for addressing fuel delivery issues in these vehicles. The FG1594 part number ensures precise fitment and function within the specified Volvo models.

• Resolves fuel delivery interruptions and engine stalling
• Addresses inconsistent fuel pressure and poor acceleration
• Replaces faulty fuel level sender for accurate gauge readings
• Eliminates fuel pump noise and vibration issues
• Prevents engine misfires caused by inadequate fuel supply

Installation Notes and Tips

Installation of the Delphi FG1594 fuel pump module assembly requires removal of the fuel tank to access the in-tank pump. Ensure the vehicle’s battery is disconnected before beginning work to prevent electrical hazards. Use appropriate tools to carefully disconnect the six blade terminals and quick connect outlet. Verify that the internal strainer is properly seated and inspect the fuel tank opening for debris before installation. Although the assembly does not include a gasket or lock ring, reuse or replace these components as necessary to maintain a proper seal. Follow the included instruction sheet for detailed installation guidance.

Quality Assurance and Warranty

Delphi manufactures the FG1594 fuel pump module assembly to meet standard replacement grade specifications, ensuring dependable performance and durability. The product includes a fuel level sender assembly and internal strainer to maintain fuel system integrity. While specific warranty details are not provided here, Delphi products typically come with manufacturer-backed warranties covering defects in materials and workmanship. For warranty information, consult the product documentation or Delphi directly.