Delphi FG1594 Fuel Pump Module Assembly

Delphi FG1594 Fuel Pump Module Assembly

Delphi FG1594 is an in-tank fuel pump module assembly for gasoline applications, built with OE-based engineering and a standard replacement design. It includes the fuel level sender assembly and strainer, making it a direct service part for select Volvo models that need stable fuel delivery and accurate tank level reporting.

Key Features

• In-tank electric fuel pump module assembly for gas fuel systems
• Includes fuel level sender assembly and float arm
• Built with an integrated fuel pressure regulator
• Quick-connect outlet for service-friendly connection
• 12-volt operation with a maximum pressure rating of 105 psi
• Internal strainer included for fuel pickup protection
• Blade-style terminals with 6-terminal male connection
• Average flow rating of 75 and average current draw of 10
• Standard replacement part for OE-style service

Detailed Description

Delphi FG1594 is engineered for Volvo fuel system service where consistent pressure and reliable fuel level feedback matter. This fuel pump module assembly is designed for in-tank installation and uses a quick-connect outlet, integrated regulator, and internal strainer to support steady fuel delivery. Delphi draws on OE heritage and decades of supplier experience, which is reflected in the fit, function, and component layout of this replacement module. This part cross-references Bosch 69388 for the same application.

Compatible With 2007-2013 Volvo C70, 2008-2013 Volvo C30, 2007-2011 Volvo S40, and 2007-2011 Volvo V50. Search terms such as Volvo C30 fuel pump module assembly, Volvo C70 in-tank fuel pump replacement, and Delphi FG1594 fuel pump module help identify the correct service part for these applications.

Common Repair Symptoms

• Hard starting or extended crank time from low fuel pressure
• Engine hesitation, stalling, or loss of power under load
• Inaccurate fuel gauge readings from a worn sender
• Fuel delivery issues caused by a failing in-tank pump
• Restricted flow from a contaminated or weakened pump module

Installation Notes

Before installation, clean the fuel tank to reduce the risk of contaminating the replacement pump. This is especially important on Volvo S40 and Volvo V50 applications where tank contamination is noted as a leading cause of premature pump failure. Use the correct service procedure for the vehicle, verify electrical connector condition, and confirm the outlet and terminal style match the original module. Delphi FG1594 is supplied as a fuel pump module assembly with float arm and instruction sheet.

Quality Assurance

Delphi builds this module using OE-based knowledge developed through long-term supplier experience with major automakers. The FG1594 is a standard replacement fuel pump module assembly intended to restore fuel delivery performance and sender operation in the listed Volvo applications.