Delphi FG1600 Fuel Pump Module Assembly

Delphi FG1600 Fuel Pump Module Assembly

The Delphi FG1600 fuel pump module assembly is a standard replacement for select Volvo S40 and Volvo V50 applications. Built for in-tank gasoline systems, it combines the pump, fuel level sender assembly, regulator, and strainer in one service-ready module.

With OE heritage built into the design, this Delphi fuel pump module supports consistent fuel delivery, accurate tank level reporting, and the pressure control needed for everyday drivability.

Key Features

• In-tank electric fuel pump module assembly for gasoline applications
• Includes fuel level sender assembly and regulator
• Maximum pressure rating: 95 psi; system pressure: 84 psi
• Average flow rating: 70 and average current draw: 10
• Quick-connect outlet with 0.375 in. outlet outside diameter
• Blade terminals, 4-terminal male connection
• Internal strainer included; fuel pump module assembly with float arm and instruction sheet
• Standard replacement part for OE-style service

Detailed Description

Delphi FG1600 is engineered as an in-tank fuel pump module assembly for gas-powered vehicles that need stable fuel supply and reliable fuel level feedback. It uses a 12V electric pump design with an internal strainer, quick-connect outlet, and integrated regulator to support proper fuel system operation. Delphi’s OE background and broad aftermarket coverage help ensure the part reflects the fit, function, and performance expectations of original equipment service.

This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application. Compatible with 2004-2011 Volvo S40 and 2005-2011 Volvo V50 applications, the Delphi FG1600 is a direct-fit fuel pump module choice for drivers addressing fuel delivery or sender-related service needs.

Common Uses

• Restores fuel pressure after a weak or failing pump
• Addresses hard-start or no-start conditions tied to fuel delivery
• Corrects inaccurate fuel gauge readings caused by sender wear
• Helps resolve hesitation, stalling, or lean-running symptoms from low fuel supply
• Supports service on Volvo S40 and Volvo V50 in-tank fuel systems

Installation Notes and Tips

• Fits 2004-2011 Volvo S40, N/A; Super Ultra Low Emission Vehicle (SULEV) note applies.
• Fits 2005-2011 Volvo V50, N/A; Super Ultra Low Emission Vehicle (SULEV) note applies.
• Volvo notes recommend cleaning the fuel tank before installing a replacement pump to reduce contamination-related failure risk.
• Use of fuel tank cleaning kit FC01 is recommended for the listed Volvo applications.
• Confirm connector style, outlet type, and system pressure requirements before installation.

Quality Assurance

Delphi draws on more than 100 years of OE experience and supplies components to major automakers, with OE knowledge carried into its aftermarket fuel system parts. The FG1600 is built as a standard replacement module for dependable service in the listed Volvo applications.