Delphi FG1600 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Volvo S40 and V50

The Delphi FG1600 fuel pump module assembly is designed specifically for Volvo S40 and V50 models, providing consistent fuel delivery and accurate fuel level readings. This in-tank electric fuel pump module ensures optimal performance for gasoline engines requiring a 12-volt power supply.

• Electric fuel pump module assembly with integrated fuel level sender
• Compatible with Volvo S40 and V50 gasoline models
• Includes internal strainer and regulator for clean fuel flow
• Quick connect outlet with 0.375 inch outside diameter
• Operates at a system pressure of 84 psi with a maximum pressure of 95 psi
• Blade-type male terminals with four connections for secure wiring
• Average flow rating of 70 liters per hour and average current draw of 10 amps

Technical Details and Features

The Delphi FG1600 fuel pump module assembly is engineered for precise fuel delivery in Volvo S40 and V50 vehicles. It features an internal strainer inlet and a quick connect outlet designed for easy installation and reliable sealing. The module operates at 12 volts and maintains a system pressure of 84 psi, with a maximum pressure rating of 95 psi to meet the demands of modern fuel injection systems. The fuel pump includes a regulator to ensure consistent pressure and a fuel level sender assembly with resistance values ranging from 10 ohms (full) to 203 ohms (empty), providing accurate fuel gauge readings. The four blade-type male terminals facilitate secure electrical connections, while the internal strainer helps prevent contaminants from entering the fuel system.

Applications and Problem Solving

• Restores proper fuel pressure and flow in Volvo S40 and V50 gasoline engines
• Replaces faulty or worn fuel pump modules causing engine hesitation or stalling
• Resolves inaccurate fuel gauge readings due to a malfunctioning fuel level sender
• Eliminates fuel delivery interruptions caused by clogged strainers or regulators
• Addresses electrical connection issues with reliable blade terminal design

Installation Notes and Tips

Installation of the Delphi FG1600 fuel pump module assembly requires removal of the fuel tank to access the in-tank module. Ensure the vehicle’s battery is disconnected before beginning work to prevent electrical hazards. Use appropriate tools to carefully remove the old fuel pump module and avoid damaging the fuel tank or fuel lines. The quick connect outlet simplifies fuel line reconnection, but verify all connections are secure and leak-free before reassembling. Follow the included instruction sheet for detailed installation guidance and torque specifications.

Quality Assurance and Warranty

Delphi manufactures the FG1600 as a standard replacement fuel pump module assembly, meeting OEM specifications for fit, form, and function. The product undergoes rigorous testing to ensure durability and reliable operation under normal driving conditions. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship to provide confidence in the product’s quality and longevity.