Delphi FG1641 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Pontiac Sky and Saturn Solstice

The Delphi FG1641 fuel pump module assembly is designed to provide consistent fuel delivery for your Pontiac Sky or Saturn Solstice. This in-tank electric fuel pump ensures proper fuel pressure and flow, supporting optimal engine performance and efficiency.

• Compatible with Pontiac Sky and Saturn Solstice models
• 12.0-volt electric fuel pump with a maximum pressure of 138 psi
• Includes fuel level sender assembly with float arm for accurate fuel measurement
• Internal strainer inlet and quick connect outlet with 0.375-inch diameter
• Regulator and vapor pressure sensor included for precise fuel system control
• Blade-type male terminals with four connections for secure wiring
• Standard replacement grade with gasket and seal included
• Average flow rating of 55 liters per hour and system pressure of 58 psi

Detailed Product Description

The Delphi FG1641 fuel pump module assembly is engineered as a direct replacement for the fuel delivery system in Pontiac Sky and Saturn Solstice vehicles. Operating at 12 volts, this electric pump module features an internal strainer inlet and a quick connect outlet with a 0.375-inch outside diameter, facilitating easy installation and reliable fuel flow. The assembly includes a fuel level sender with a float arm, providing accurate fuel tank readings. The built-in regulator maintains system pressure at 58 psi, while the vapor pressure sensor helps monitor fuel vapor levels for emissions control. With four blade-type male terminals, the module ensures secure electrical connections. The pump’s resistance ranges from 40 ohms when full to 250 ohms when empty, supporting consistent current draw around 10 amps. This standard replacement part comes with a gasket and seal to maintain a proper fit and prevent leaks.

Common Applications and Issues Addressed

• Restores proper fuel pressure and flow in Pontiac Sky and Saturn Solstice
• Resolves fuel level sender malfunctions causing inaccurate gauge readings
• Eliminates fuel delivery interruptions due to clogged or damaged pump modules
• Addresses vapor pressure sensor faults affecting emissions system performance
• Replaces worn or failing in-tank fuel pump assemblies to improve engine reliability

Installation Notes and Tips

When installing the Delphi FG1641 fuel pump module assembly, ensure the vehicle’s fuel tank is properly drained and cleaned to prevent contamination. Verify that the gasket and seal are correctly positioned to avoid leaks. Use the quick connect outlet for secure fuel line attachment and confirm all four blade terminals are firmly connected. Follow manufacturer torque specifications for any mounting components. Testing the fuel pressure after installation is recommended to confirm proper operation.

Quality Assurance and Warranty

Delphi manufactures the FG1641 fuel pump module assembly to meet standard replacement specifications, ensuring reliable performance and durability. The product includes a fuel level sender and vapor pressure sensor to maintain system integrity. While specific warranty details are not provided, Delphi parts typically adhere to industry quality standards for automotive fuel delivery components.