Delphi FG1657 Fuel Pump Module Assembly

Brand Delphi FG1657
Average Current Draw 10
Average Flow Rating 40
Fuel Level Sender Assembly Included Yes
Fuel Type Gas
Gasket Or Seal Included No
In Tank or External In Tank
Inlet Type Strainer
Internal Or External Strainer Internal
Item Grade Standard Replacement
Lock Ring Included No
Maximum Pressure 95.0
Outlet Outside Diameter 0.313
Outlet Quantity 3
Outlet Type Quick Connect
Package Contents Fuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet
Pump Type Electric
Regulator Included Yes
Resistance Ohms Empty 392.0
Resistance Ohms Full 12.0
Strainer Included Yes
System Pressure 55 psi
Terminal Gender Female
Terminal Quantity 2
Terminal Type Blade
Vapor Pressure Sensor No
Voltage 12.0
Fits Volvo · 8 vehicles

Standard replacement. Direct-fit fuel pump module assembly for straightforward service.

Includes regulator. Built with an integrated regulator and fuel level sender assembly.

Electric in-tank design. Uses a strainer inlet and quick-connect outlets for clean fuel delivery.

Cross-references Bosch 67946, Bosch 69746 and Carter P76365M for the same application. See all 15.

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Delphi FG1657 Fuel Pump Module Assembly

The Delphi FG1657 fuel pump module assembly is a standard replacement for select Volvo applications with a steel fuel tank. Built for in-tank electric fuel delivery, it includes a fuel level sender assembly, regulator, and strainer to support consistent fuel pressure and accurate tank level readings.

With OE-focused engineering backed by Delphi’s long history supplying automakers, this fuel pump module assembly is built for direct replacement service on Volvo S60 and Volvo V70 models listed below. The FG1657 is a practical choice when replacing a worn pump, unstable fuel pressure, or a failing sender on gas-powered vehicles.

Key Features

  • Fuel pump module assembly for in-tank installation
  • 12V electric pump for gas fuel systems
  • Includes fuel level sender assembly and regulator
  • Strainer included for inlet filtration
  • Quick-connect outlet design with 3 outlet ports
  • Maximum pressure rating of 95.0
  • Average flow rating of 40 and average current draw of 10
  • Blade terminals, female terminal type, 2 terminals total
  • Standard replacement grade for select Volvo fuel systems

Vehicle Fitment

  • Fits 2001-2004 Volvo S60, N/A, with Steel Tank.
  • Fits 2001-2003 Volvo V70, N/A, with Steel Tank.
  • Fits 2004 Volvo V70, N/A, with Steel Tank; to chassis # 424999.

Detailed Description

Delphi FG1657 is engineered as an in-tank fuel pump module assembly for select Volvo S60 and Volvo V70 models with steel tanks. It combines the pump, regulator, strainer, and fuel level sender assembly in one service unit, helping restore fuel delivery and tank level reporting in gas applications. The quick-connect outlet and blade-style electrical terminals support straightforward replacement on the listed vehicles.

This part cross-references Bosch 67946 and Carter P76365M for the same application. Delphi FG1657 is also referenced by OE-style interchange numbers including DFG1657 and SP5067M.

What It Helps Address

  • Hard starting caused by weak or inconsistent fuel delivery
  • Engine hesitation or stalling related to low fuel pressure
  • Fuel gauge inaccuracies from a failing sender assembly
  • Noise or wear from an aging in-tank pump module
  • Fuel system service needs on Volvo S60 and Volvo V70 steel-tank applications

Installation Notes and Quality Assurance

Before installing a replacement pump, clean the fuel tank to reduce the risk of contamination-related failure. Delphi recommends using fuel tank cleaning kit FC01 for the listed Volvo applications. The package contents include the fuel pump module assembly with float arm, seal, and instruction sheet; gasket or seal, lock ring, and mounting hardware are not listed as included unless specifically stated.

Delphi draws on OE heritage and decades of supplier experience to build aftermarket parts for a wide range of vehicles and model years. FG1657 is a direct-fit replacement option for the confirmed Volvo fitments above.

This part fits 8 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelSubmodelPositionNotes
2004VolvoS60—N/Awith Steel Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2004VolvoV70—N/Awith Steel Tank; To Chassis # 424999; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2003VolvoS60BaseN/Awith Steel Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2003VolvoV70BaseN/Awith Steel Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2002VolvoS60BaseN/Awith Steel Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2002VolvoV70BaseN/Awith Steel Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2001VolvoS60BaseN/Awith Steel Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
2001VolvoV70BaseN/Awith Steel Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
Directly replaces or cross-references 15 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Bosch — 67946Bosch — 69746Carter — P76365M86218138621813-0307426643079288030792880-03079475730794757-0A33056A44008DFG1657E8490MSP5067M