Delphi FG1668 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly for Ford Fusion

The Delphi FG1668 fuel pump module assembly is designed specifically for Ford Fusion models requiring a reliable in-tank electric fuel pump. Engineered to deliver consistent fuel flow and pressure, this module ensures optimal engine performance and fuel efficiency.

• Outlet outside diameter: 0.375 inches
• Voltage: 12.0 volts
• Fuel type: Gasoline compatible
• Includes fuel pressure regulator
• Maximum pressure rating: 95 psi
• Blade terminal type with 4 male terminals
• Internal strainer included for fuel filtration
• Quick connect outlet type with single outlet
• In-tank installation design
• Fuel level sender assembly included
• Average flow rating: 26 liters per hour
• System pressure: 58 psi
• Average current draw: 8 amps

Product Details and Specifications

The Delphi FG1668 fuel pump module assembly is an electric pump designed for in-tank installation in Ford Fusion vehicles. It features a 12-volt operating voltage and is compatible with gasoline fuel systems. The module includes an integrated fuel pressure regulator capable of handling up to 95 psi, ensuring stable fuel delivery under varying engine demands. The pump’s internal strainer helps prevent contaminants from entering the fuel system, while the quick connect outlet simplifies installation and maintenance. The assembly also includes a fuel level sender assembly with a float arm, providing accurate fuel level readings to the vehicle’s dashboard. The blade-type terminals with four male connectors support secure electrical connections.

Compatible Applications and Common Issues Addressed

• Replacement for failing or noisy fuel pumps in Ford Fusion models
• Resolves inconsistent fuel pressure or engine hesitation
• Addresses fuel delivery interruptions caused by clogged strainers
• Fixes inaccurate fuel gauge readings due to faulty sender units
• Suitable for restoring proper fuel system operation after pump failure

Installation Notes and Tips

Installation of the Delphi FG1668 fuel pump module assembly requires removal of the fuel tank to access the in-tank pump. Ensure the vehicle’s battery is disconnected before beginning work to prevent electrical hazards. Use appropriate tools to carefully disconnect the blade terminals and quick connect outlet. Verify that the internal strainer is properly seated and inspect the fuel tank opening for debris before installation. Follow the included instruction sheet for torque specifications and reassembly procedures. After installation, check for fuel leaks and confirm proper fuel pressure and gauge operation before vehicle use.

Quality Assurance and Warranty Information

Delphi fuel pump modules are manufactured to meet or exceed OEM standards for fit, form, and function. The FG1668 is a standard replacement grade part designed for durability and reliable performance in Ford Fusion vehicles. While specific warranty terms may vary, Delphi typically offers limited warranties covering defects in materials and workmanship. Refer to the product documentation or Delphi’s official resources for detailed warranty coverage.