Delphi FG1687 Fuel Pump Module Assembly

Delphi FG1687 Fuel Pump Module Assembly

Delphi FG1687 is a standard replacement fuel pump module assembly for diesel applications that require in-tank fuel delivery and fuel level sending. Built from Delphi’s OE heritage and backed by more than a century of original equipment experience, it brings the core components needed for reliable fuel system service on select Dodge Sprinter 2500 and Sprinter 3500 models.

Compatible with 2003-2006 Dodge Sprinter 2500 and 2003-2006 Dodge Sprinter 3500, this Delphi fuel pump module assembly is built for 12-volt operation, a 62 psi system pressure, and diesel fuel use. The assembly includes the fuel level sender, internal strainer, float arm, seal, and instruction sheet, making it a direct service part for in-tank fuel delivery repairs.

Key Features

• Delphi FG1687 fuel pump module assembly for diesel applications
• In-tank electric pump design with 12.0-volt operation
• Fuel level sender assembly included for accurate tank level reporting
• Internal strainer and strainer inlet included
• Hose bead outlet design with three outlet ports
• Standard replacement part grade for service repairs
• Maximum pressure rating of 101.0 and system pressure of 62 psi
• Blade-style, 4-terminal male electrical connection

Detailed Description

Delphi FG1687 is engineered as an in-tank fuel pump module assembly for diesel-powered Dodge Sprinter vans. It is built around an electric pump with an average current draw of 10 and an average flow rating of 37, supporting steady fuel delivery for the 2003-2006 Dodge Sprinter 2500 and 2003-2006 Dodge Sprinter 3500. The module also includes the fuel level sender assembly, with resistance values of 550.0 ohms empty and 51.0 ohms full for fuel gauge feedback.

Delphi draws on OE supplier experience to produce aftermarket parts that reflect original equipment knowledge and application coverage. FG1687 cross-references Bosch 69367 for the same application. This part number, Delphi FG1687, is a practical choice when replacing a worn fuel pump module on a diesel Sprinter with heater booster equipment.

What This Part Helps Address

• Hard starting caused by weak or failing in-tank fuel delivery
• Fuel starvation from a worn electric pump module
• Inaccurate fuel gauge readings from a faulty sender assembly
• Low fuel pressure conditions in diesel Sprinter fuel systems
• Service replacement needs after contamination-related pump wear

Installation Notes and Tips

Before installing Delphi FG1687, clean the fuel tank thoroughly to reduce the risk of contaminating the replacement pump. Delphi recommends using fuel tank cleaning kit FC01 for this application. The package includes the fuel pump module assembly with float arm, seal, and instruction sheet; lock ring and gasket or seal are not listed as included beyond the seal noted in the package contents. Verify the vehicle’s diesel fuel system configuration and heater booster application before installation.

Quality Assurance

Delphi builds this fuel pump module assembly using OE-based engineering knowledge developed through long-term supplier experience with major automakers. FG1687 is a standard replacement part designed for the specified Dodge Sprinter diesel applications and is supported by Delphi’s OE heritage and broad aftermarket coverage.