Delphi FG1904 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG1904 fuel pump module assembly is designed for reliable fuel delivery in Hyundai Santa Fe Sport and Kia Sorento vehicles. This in-tank electric fuel pump ensures consistent fuel pressure and flow for optimal engine performance.

• Compatible with Hyundai Santa Fe Sport and Kia Sorento models
• 12-volt electric pump with a maximum pressure of 75 psi
• Includes internal fuel level sender assembly and vapor pressure sensor
• Equipped with a built-in regulator and internal strainer for fuel filtration
• Features quick connect outlet with 0.313 inch outside diameter
• Four male blade terminals for secure electrical connections
• Average flow rating of 22 and average current draw of 10 amps

Technical Details and Features

The Delphi FG1904 fuel pump module assembly operates at 12 volts and is designed specifically for gasoline fuel systems. It features an internal strainer inlet and a quick connect outlet with two outlets measuring 0.313 inches in diameter. The module includes a built-in fuel pressure regulator maintaining system pressure at approximately 73 psi, ensuring consistent fuel delivery under various operating conditions. The assembly also incorporates a fuel level sender assembly with resistance values ranging from 200 ohms (empty) to 8 ohms (full), providing accurate fuel level readings. The four male blade terminals facilitate reliable electrical connections, while the internal vapor pressure sensor supports emissions control systems. This standard replacement grade pump is engineered for Hyundai Santa Fe Sport and Kia Sorento vehicles requiring precise fuel management.

Common Applications and Problem Resolution

• Restores proper fuel pressure in Hyundai Santa Fe Sport and Kia Sorento models
• Resolves fuel delivery issues such as engine stalling or hesitation
• Replaces faulty fuel level sender assemblies for accurate fuel gauge readings
• Addresses fuel pump noise or failure due to clogged strainers or worn components
• Supports emission system function with integrated vapor pressure sensor

Installation Notes and Tips

Installation of the Delphi FG1904 fuel pump module assembly requires removal of the fuel tank to access the in-tank pump. Ensure all electrical connections use the four male blade terminals provided. Verify the quick connect outlet fittings are securely attached to prevent fuel leaks. Since the assembly does not include a gasket or lock ring, reuse existing components or source replacements as needed. Follow vehicle-specific service manuals for safe handling of fuel system components and proper torque specifications.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet OEM specifications for fit, form, and function. The FG1904 is a standard replacement grade part designed to maintain factory performance standards. While specific warranty details are not provided here, Delphi products typically come with a limited warranty covering defects in materials and workmanship. Consult product documentation or authorized distributors for warranty terms applicable to this fuel pump module assembly.