Delphi FG2096 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG2096 fuel pump module assembly is designed for reliable fuel delivery in Chevrolet and GMC vans. Engineered for in-tank installation, this electric fuel pump module supports gas fuel systems and includes a fuel level sender assembly for accurate fuel monitoring.

• Compatible with Chevrolet Express 1500, 2500, 3500 and GMC Savana 1500, 2500, 3500 models
• 12.0 Volt electric pump with a maximum pressure of 120 psi and system pressure of 54 psi
• Includes regulator, internal strainer, and vapor pressure sensor for optimized fuel flow and emissions control
• Features a 0.375 inch outlet outside diameter with quick connect outlet type and three outlets
• Equipped with four male blade terminals and comes with gasket and seal for secure installation
• Standard replacement grade with fuel pump module assembly, float arm, seals, and instruction sheet included

Technical Specifications and Features

The Delphi FG2096 fuel pump module assembly operates at 12 volts and is designed specifically for gasoline fuel systems. It features an internal strainer inlet type and a quick connect outlet type with three outlets, ensuring efficient fuel delivery. The pump maintains a system pressure of 54 psi and can handle a maximum pressure of 120 psi. The module includes a regulator and vapor pressure sensor to maintain consistent fuel pressure and support emissions compliance. The fuel level sender assembly is integrated, providing accurate fuel level readings. Electrical connections are made via four male blade terminals, and the package includes necessary gaskets and seals for a proper fit.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with the following vehicles:

• Chevrolet Express 1500, 2500, 3500
• GMC Savana 1500, 2500, 3500

It is designed for in-tank installation and is suitable for standard replacement needs in these models, ensuring proper fuel delivery and system performance.

Common Issues Addressed by Delphi FG2096

• Fuel delivery interruptions causing engine stalling or hesitation
• Inaccurate fuel level readings due to faulty sender assembly
• Fuel pressure inconsistencies affecting engine performance
• Clogged or damaged internal strainer reducing fuel flow
• Electrical connection failures leading to pump malfunction

Installation Notes and Tips

When installing the Delphi FG2096 fuel pump module assembly, ensure the vehicle’s fuel system is depressurized before removal. Verify compatibility with Chevrolet Express or GMC Savana models listed. Use the included gasket and seals to prevent leaks and ensure a secure fit. Connect the four male blade terminals carefully to avoid electrical issues. Follow the instruction sheet provided for proper installation procedures and torque specifications.

Quality Assurance and Warranty

The Delphi FG2096 is a standard replacement grade fuel pump module assembly manufactured to meet OEM specifications. It includes a fuel level sender assembly and vapor pressure sensor to maintain system integrity. Delphi provides quality assurance through rigorous testing to ensure durability and performance. Warranty details should be confirmed at the point of purchase, as coverage may vary.