Delphi FG2296 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Volvo XC60 and XC90

The Delphi FG2296 fuel pump module assembly is designed specifically for Volvo XC60 and XC90 models. This in-tank electric fuel pump ensures consistent fuel delivery and accurate fuel level readings, supporting optimal engine performance.

• Electric fuel pump module assembly with integrated fuel level sender
• Compatible with 12.0-volt gas fuel systems
• Internal strainer inlet and included strainer for fuel filtration
• Quick connect outlet with 0.375-inch outside diameter
• Seven male blade terminals for secure electrical connections
• Standard replacement grade for reliable performance

Technical Details and Features

The Delphi FG2296 fuel pump module assembly operates on a 12-volt system and is designed for gasoline fuel types. It features an internal strainer inlet and includes a strainer to help prevent contaminants from entering the fuel system. The outlet is a quick connect type with a 0.375-inch outside diameter, facilitating straightforward installation and connection to the fuel line. The module includes seven male blade terminals, providing secure and reliable electrical connections. This assembly does not include a regulator, gasket, seal, or lock ring, focusing on core fuel delivery components. The fuel level sender assembly is integrated, allowing accurate fuel level monitoring within the tank. Resistance values range from 990 ohms when empty to 51 ohms when full, supporting precise fuel gauge readings. The average current draw is approximately 10 amps, consistent with electric fuel pump operation.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with the following Volvo models:

• Volvo XC60
• Volvo XC90

It is designed for in-tank installation and is suitable for replacing faulty or worn fuel pump modules in these vehicles.

Common Issues Addressed by This Fuel Pump Module

• Intermittent or no fuel delivery causing engine stalling or failure to start
• Inaccurate fuel level readings on the dashboard
• Fuel pump noise or irregular operation
• Reduced engine performance due to inconsistent fuel pressure
• Fuel contamination issues mitigated by the included internal strainer

Installation Notes and Tips

When installing the Delphi FG2296 fuel pump module assembly, ensure the vehicle’s battery is disconnected to prevent electrical hazards. This module is designed for in-tank installation and requires careful handling of the fuel lines and electrical connectors. The quick connect outlet simplifies fuel line attachment, but verify all connections are secure to prevent leaks. Since the assembly does not include a gasket or lock ring, reuse existing components if they are in good condition or source replacements separately. Follow the vehicle manufacturer’s service manual for detailed installation procedures and safety precautions.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet standard replacement grade specifications, ensuring reliable operation and durability. The FG2296 part number undergoes rigorous quality control to comply with OEM standards. While specific warranty details are not provided here, Delphi typically offers coverage consistent with industry norms for fuel delivery components. For warranty information, refer to the product documentation or contact the supplier directly.