Delphi FG2296 Fuel Pump Module Assembly

Delphi FG2296 Fuel Pump Module Assembly

The Delphi FG2296 fuel pump module assembly is a standard replacement for select Volvo XC60 and Volvo XC90 applications. Built for in-tank gasoline fuel delivery, it includes the fuel level sender assembly and strainer for a direct service replacement.

Key Features

• In-tank electric fuel pump module assembly for gasoline applications
• 12-volt operation with blade terminals and 7-terminal connection
• Quick-connect outlet with 0.375 in. outside diameter
• Fuel level sender assembly included
• Internal strainer included
• Standard replacement part for OE-style service
• Delphi FG2296 cross-references to DFG2296 and 31372616

Detailed Description

Delphi FG2296 is engineered as an in-tank fuel pump module assembly for gasoline vehicles, combining the pump and fuel level sender in one service part. Delphi draws on OE experience and supplier knowledge developed over decades of original-equipment work, and that background is reflected in the fit, function, and component selection of this replacement module. The FG2296 is listed for 2018-2019 Volvo XC60 and 2016-2019 Volvo XC90 applications, including vehicles with an external fuel filter. For Volvo XC60 and Volvo XC90 fuel system service, Delphi FG2296 provides a direct replacement path for restoring fuel delivery and tank level reporting.

This part cross-references DFG2296 and 31372616 for the same application.

What It Helps Address

• Hard starting caused by weak or inconsistent fuel delivery
• Engine stalling from insufficient fuel pressure
• Fuel gauge readings that no longer track tank level correctly
• Loss of pump output from worn internal electric components
• Fuel system service needs on Volvo XC60 and Volvo XC90 models

Installation Notes and Tips

Before installing a replacement pump module, clean the fuel tank to reduce the risk of contamination entering the new unit. Delphi notes that fuel tank contamination is a leading cause of premature fuel pump failure, and recommends using fuel tank cleaning kit FC01. Verify the vehicle’s fuel system configuration, confirm the quick-connect outlet connection, and inspect the tank opening and sealing surfaces before reassembly. The package contents include the fuel pump module assembly with float arm and an instruction sheet.

Quality Assurance

Delphi builds this fuel pump module using OE heritage and application knowledge developed through long-term supplier experience with major automakers. The FG2296 is a standard replacement part intended to meet the demands of everyday fuel system service on the listed Volvo applications.