Delphi FG2466 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG2466 fuel pump module assembly is designed for reliable fuel delivery in Chevrolet Malibu vehicles. This in-tank electric fuel pump module ensures consistent fuel pressure and flow, supporting optimal engine performance.

• Compatible with Chevrolet Malibu models
• 12.0 Volt electric fuel pump
• Includes fuel level sender assembly with float arm
• Maximum pressure rating of 81 psi and system pressure of 80 psi
• Internal strainer and quick connect outlet for efficient fuel filtration and connection
• Blade-type terminals with four male connectors
• Includes gasket and seal for secure installation
• Standard replacement grade for dependable operation

Technical Details and Features

The Delphi FG2466 fuel pump module assembly operates at 12 volts and is designed specifically for gasoline fuel systems. It features an internal strainer inlet type and a quick connect outlet with an outside diameter of 0.375 inches, providing secure and leak-free fuel delivery. The module includes a regulator to maintain consistent fuel pressure up to 81 psi, ensuring the Chevrolet Malibu’s engine receives the correct fuel flow. The assembly comes with four blade-type male terminals, supporting reliable electrical connections. Additionally, the fuel level sender assembly with float arm is integrated, allowing accurate fuel level readings. The package includes a gasket and seal to prevent leaks during installation.

Applications and Problem Resolution

This fuel pump module assembly is intended for use in Chevrolet Malibu vehicles requiring a replacement in-tank fuel pump. It addresses several common fuel system issues, including:

• Intermittent or no fuel delivery causing engine stalling or failure to start
• Inaccurate fuel level readings due to faulty sender units
• Fuel pressure drops affecting engine performance and fuel efficiency
• Fuel pump noise or failure from worn internal components
• Leaks or poor sealing in the fuel pump assembly

Installation Notes and Tips

When installing the Delphi FG2466 fuel pump module assembly, ensure the vehicle’s fuel system is depressurized before removal. Use the included gasket and seal to prevent leaks and verify all electrical connections are secure with the blade-type terminals. The quick connect outlet simplifies fuel line attachment, but confirm proper seating to avoid fuel leaks. Follow the Chevrolet Malibu service manual for specific removal and installation procedures to maintain safety and system integrity.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet OEM specifications for fit, form, and function. The FG2466 is a standard replacement grade part, designed to provide reliable operation consistent with factory standards. While specific warranty details may vary, Delphi products typically include coverage against defects in materials and workmanship. Refer to the product documentation or supplier for exact warranty terms.