Delphi FL0494 Fuel Tank Sending Unit

Fuel Tank Sending Unit Overview

Delphi FL0494 is a standard replacement fuel tank sending unit for gas applications. It is built with a metal housing, a round single-connector design, and a nitrile rubber gasket for a direct-fit fuel level service solution.

Compatible with Ford F-250 Super Duty and Ford F-350 Super Duty applications, this Delphi fuel tank sending unit uses a pin-style terminal layout and specific-fit construction. The FL0494 is a practical choice when the fuel level signal becomes inaccurate or intermittent.

Key Features

• Standard replacement fuel tank sending unit for gas systems
• Metal housing with a round connector design
• Nitrile rubber gasket included for sealing at the tank interface
• Specific-fit design with pin terminals and a female connector
• Float arm style sender for fuel level measurement

Detailed Description

Delphi FL0494 is engineered as a fuel tank sending unit for 2000-2003 Ford F-250 Super Duty and 2000-2003 Ford F-350 Super Duty applications. It measures fuel level through a float arm and resistance range of 15 ohms empty to 160 ohms full, helping restore accurate gauge input when the original sender is worn or inconsistent. Delphi FL0494 is a direct service part for gas fuel systems and is built with one connector, two terminals, and a metal housing for standard replacement use. This part cross-references Standard Ignition PS-175 for the same application.

Common Uses

• Fixes erratic or inaccurate fuel gauge readings
• Addresses worn sender contacts that cause signal dropouts
• Replaces a damaged float arm or sender housing
• Restores fuel level reporting after tank service

Installation Notes

Verify connector style, terminal layout, and tank seal dimensions before installation. The package includes a fuel tank sending unit with float arm, retainer clips, and an instruction sheet. No wiring harness, strainer, fuel pump, or lock ring is included.

Quality Assurance

Delphi is a Tier 1 supplier with long-standing OE fuel system experience and extensive patent coverage in fuel technologies. FL0494 is built as a standard replacement part for dependable fuel delivery service.