HomeAir and Fuel Delivery > Fuel Pumps and Related ComponentsDelphi HP10138 Fuel Pump Hanger Assembly
Part #: HP10138

Delphi HP10138 Fuel Pump Hanger Assembly

2 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, Explorer
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Delphi Fuel Pump Hanger Assembly for Ford Explorer

The Delphi HP10138 fuel pump hanger assembly is designed specifically for Ford Explorer models requiring a reliable in-tank electric fuel pump solution. This assembly integrates a fuel level sender and strainer to ensure consistent fuel delivery and accurate fuel level readings.

Key Features of Delphi HP10138 Fuel Pump Hanger Assembly

  • 12.0 Volt electric fuel pump with a maximum pressure rating of 87 psi
  • In-tank installation with an external strainer for improved fuel filtration
  • Quick connect outlet type with 0.375 inch outside diameter for secure fuel line attachment
  • Includes fuel level sender assembly with float arm for precise fuel measurement
  • Eight male pin terminals with gasket and seal included for leak-free operation
  • Average flow rating of 24 liters per hour and system pressure of 60 psi
  • Compatible with flex fuel types, suitable for Ford Explorer fuel systems

Detailed Description

The Delphi HP10138 fuel pump hanger assembly is engineered to meet the specific fuel delivery requirements of Ford Explorer vehicles. Featuring an electric pump type, this assembly operates at 12 volts and delivers an average flow rating of 24 liters per hour, maintaining system pressure at 60 psi. The external strainer inlet type helps prevent contaminants from entering the fuel system, while the quick connect outlet ensures a secure and efficient fuel line connection. The assembly includes a fuel level sender with a float arm, providing accurate fuel level readings to the vehicle’s gauge. With eight male pin terminals and a gasket seal included, the HP10138 ensures reliable electrical connections and prevents fuel leaks. This standard replacement part supports flex fuel compatibility, making it suitable for modern Ford Explorer models that utilize alternative fuel blends.

Common Applications and Issues Addressed

  • Replacement for failing or noisy fuel pumps in Ford Explorer vehicles
  • Resolves inaccurate fuel level readings due to faulty sender assemblies
  • Addresses fuel delivery interruptions caused by clogged or damaged strainers
  • Fixes fuel leaks related to worn or missing gasket seals
  • Improves fuel system performance in flex fuel compatible Ford Explorer models

Installation Notes and Tips

  • Ensure the vehicle’s battery is disconnected before installation to prevent electrical hazards
  • Verify compatibility with your specific Ford Explorer model year before installation
  • Use the included six bolts and washers to secure the assembly firmly in the fuel tank
  • Inspect and clean the fuel tank area to prevent contamination during installation
  • Check all electrical connections for proper fit and secure attachment of the eight male pin terminals

Quality Assurance and Warranty

Delphi manufactures the HP10138 fuel pump hanger assembly to meet OEM standards for durability and performance. This part is a standard replacement grade component designed to provide reliable operation within the Ford Explorer fuel system. The assembly includes a gasket and seal to ensure leak-free installation. While specific warranty details may vary, Delphi parts typically come with a limited warranty covering defects in materials and workmanship.

BrandDelphi
Part NumberHP10138
Average Current Draw8
Average Flow Rating24
Fuel Level Sender Assembly IncludedYes
Fuel TypeFlex
Gasket Or Seal IncludedYes
In Tank or ExternalIn Tank
Inlet TypeStrainer
Internal Or External StrainerExternal
Item GradeStandard Replacement
Maximum Pressure87.0
Outlet Outside Diameter0.375
Outlet Quantity1
Outlet TypeQuick Connect
Package ContentsFuel Pump Hanger Assembly w/Float Arm, (6) Bolts, (6) Washers, (2) Retainer Clips, Instruction Sheet
Pump TypeElectric
Resistance Ohms Empty16.0
Resistance Ohms Full160.0
Strainer IncludedYes
System Pressure60 psi
Terminal GenderMale
Terminal Quantity8
Terminal TypePin
Voltage12.0

This part fits 2 vehicles. Search below:

YearMakeModelBody TypeFuel TypePositionNotes
2001FordExplorerStripped ChassisGASN/AClean fuel tank before installing fuel pump to prevent future seal problems.
2000FordExplorerStripped ChassisGASN/AClean fuel tank before installing fuel pump to prevent future seal problems.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1L2Z 9H307-A1L2Z 9H307-B67168A30065DHP10138E2302SE2471P2646SP76156SPFS-459PFS-978SP2296HSP2394H

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.