Delphi HP10160 Fuel Pump Hanger Assembly

Delphi Fuel Pump Hanger Assembly Overview

The Delphi HP10160 fuel pump hanger assembly is designed for reliable fuel delivery in select Ford, Mercury, and Plymouth vehicles. This in-tank electric fuel pump assembly includes a fuel level sender and is engineered to meet the specific requirements of models like the Ford Taurus, Mercury Sable, and Plymouth Voyager.

• Electric fuel pump hanger assembly with integrated float arm and fuel level sender
• Compatible with 12.0-volt gas fuel systems
• Maximum system pressure of 36 psi and pump pressure up to 80 psi
• Includes external strainer and quick connect outlet fittings (0.375 inch diameter)
• Four male pin terminals for secure electrical connections
• Standard replacement grade with included gasket, seal, and lock ring
• Average flow rating of 21 gallons per hour and average current draw of 7 amps

Technical Details and Specifications

The Delphi HP10160 fuel pump hanger assembly is an in-tank electric pump designed for gas fuel systems operating at 12 volts. It features a maximum pressure rating of 80 psi and a system pressure of 36 psi, ensuring consistent fuel delivery under various driving conditions. The assembly includes an external strainer inlet and a quick connect outlet with a 0.375-inch outside diameter, facilitating easy installation and maintenance. The four male pin terminals provide reliable electrical connections, while the included gasket and seal help maintain a secure, leak-free fit. The fuel level sender assembly is integrated with the float arm, allowing accurate fuel level readings for the vehicle's dashboard gauge.

Compatible Vehicles and Applications

This fuel pump hanger assembly is compatible with specific Ford, Mercury, and Plymouth models, including:

• Ford Taurus
• Mercury Sable
• Plymouth Voyager

Designed to replace the original equipment in these vehicles, the Delphi HP10160 ensures proper fitment and function for fuel delivery and level sensing.

Common Issues Addressed by This Fuel Pump Assembly

• Intermittent or complete fuel delivery failure
• Inaccurate fuel level readings on the dashboard
• Fuel pump noise or electrical connection problems
• Fuel leaks due to worn seals or gaskets
• Reduced fuel pressure affecting engine performance

Installation Notes and Tips

When installing the Delphi HP10160 fuel pump hanger assembly, ensure the vehicle’s fuel tank is properly drained and depressurized. Carefully remove the old assembly, noting the orientation of the float arm and electrical connectors. Use the included gasket and seal to prevent leaks, and verify that the quick connect outlets are securely attached. Check all four male pin terminals for corrosion or damage before connecting. Follow the vehicle manufacturer’s torque specifications for the lock ring to avoid damage to the fuel tank or assembly.

Quality Assurance and Warranty

Delphi fuel pump hanger assemblies are manufactured to meet or exceed OEM standards for durability and performance. This standard replacement part includes a fuel level sender and is backed by Delphi’s quality control processes. Warranty coverage details vary by distributor but typically include protection against defects in materials and workmanship for a specified period after purchase.