Delphi HP10160 Fuel Pump Hanger Assembly

Delphi HP10160 Fuel Pump Hanger Assembly

The Delphi HP10160 fuel pump hanger assembly is a standard replacement for in-tank gasoline fuel systems that need reliable fuel delivery and fuel level sending performance. Built from Delphi’s OE-focused engineering background, it combines the pump hanger, float arm, seal, lock ring, and instruction sheet in one service assembly.

Compatible With select Ford Taurus, Mercury Sable, and Plymouth Voyager applications, this Delphi fuel pump hanger assembly is built for 12-volt electric operation, quick-connect outlet service, and in-tank installation. It is a direct-fit solution for vehicles that require a fuel pump hanger assembly with an integrated fuel level sender.

Key Features

• Delphi HP10160 fuel pump hanger assembly for gasoline applications
• 12.0-volt electric pump design with 80.0 maximum pressure rating
• In-tank configuration with quick-connect outlet type
• Fuel level sender assembly included for accurate tank level reporting
• External strainer included with gasket or seal included
• Standard replacement part built for OE-style service needs
• Average flow rating of 21 and average current draw of 7
• 4-pin male terminal design

Detailed Description

Delphi HP10160 is a fuel pump hanger assembly engineered for gasoline fuel systems that require an in-tank electric pump, integrated sender, and quick-connect outlet connections. It features a 0.375-inch outlet outside diameter, two outlet ports, and a system pressure rating of 36 psi, making it a practical replacement for service work on select Ford Taurus, Mercury Sable, and Plymouth Voyager models. Delphi’s OE heritage and broad aftermarket coverage are reflected in the fit and component layout of this assembly.

This part cross-references Airtex Fuel Pumps E2042 and Bosch 69117 for the same application. For fitment, it is listed for 1986-1989 Ford Taurus with 18.6 gallon tank and digital dash, 1986-1989 Mercury Sable with 18.6 gallon tank and digital dash, and 1990 Plymouth Voyager. The Delphi HP10160 is a direct service choice when replacing a worn hanger assembly, sender, or in-tank fuel delivery unit.

What It Helps Address

• Hard starting caused by weak or inconsistent fuel delivery
• Fuel gauge readings that are inaccurate or unstable
• Fuel pressure loss from a worn in-tank pump assembly
• Fuel system service needs after tank contamination or debris buildup
• Driveability issues related to an aging hanger, sender, or seal

Installation Notes and Tips

• Fits 1986-1989 Ford Taurus, N/A; with 18.6 gallon tank and digital dash.
• Fits 1986-1989 Mercury Sable, N/A; with 18.6 gallon tank and digital dash.
• Fits 1990 Plymouth Voyager, N/A.
• Clean the fuel tank before installation to reduce the risk of premature pump failure and seal problems.
• Use the included seal and lock ring during service, and verify all quick-connect and pin-terminal connections before startup.

Quality Assurance

Delphi builds this fuel pump hanger assembly using OE-focused engineering knowledge developed through long-term supplier experience with major automakers. The HP10160 is a standard replacement part designed to meet the service requirements of the listed applications.