Delphi HP10161 Fuel Pump Hanger Assembly

Delphi HP10161 Fuel Pump Hanger Assembly

The Delphi HP10161 fuel pump hanger assembly is a standard replacement for in-tank gasoline fuel systems that need reliable pressure control and fuel level sending performance. Built from Delphi’s OE experience, it is engineered for 12-volt operation, 36 psi system pressure, and up to 80 psi maximum pressure.

Fits 1986-1989 Ford Aerostar, N/A. This Delphi fuel pump hanger assembly is also a direct-fit option for Aerostar applications that require an in-tank electric pump with a quick-connect outlet and integrated fuel level sender.

Key Features

• In-tank electric fuel pump hanger assembly for gasoline applications
• 12.0-volt design with 6 amp average current draw
• 36 psi system pressure and 80 psi maximum pressure
• Fuel level sender assembly included with 10 ohms empty and 160 ohms full resistance
• Quick-connect outlet design with two outlets and 0.375 in. outlet outside diameter
• External strainer and fuel strainer included
• Gasket or seal included for service replacement
• Standard replacement grade for select Ford Aerostar applications

Detailed Description

Delphi HP10161 is a fuel pump hanger assembly designed for in-tank installation on gasoline vehicles. It combines the pump hanger, float arm, fuel level sender, seal, lock ring, and instruction sheet in one service assembly, helping restore fuel delivery and tank-level signal performance in one repair. Delphi’s OE background and broad aftermarket coverage are reflected in the fit and component design for select 1986-1989 Ford Aerostar models.

This part cross-references Airtex Fuel Pumps E2002 and Carter P74123 for the same application. It is also listed with interchange references including Delphi HP10161-related aftermarket numbers used for the same Aerostar fuel system service.

What It Helps Fix

• Hard starting caused by weak or inconsistent fuel delivery
• Fuel pressure loss in an in-tank gasoline system
• Erratic or inaccurate fuel gauge readings from a worn sender
• Poor engine performance related to restricted fuel flow
• Service issues tied to a damaged hanger, seal, or strainer

Installation Notes and Tips

Fits 1986-1989 Ford Aerostar, N/A. For 1986 Aerostar models built from 02/1986 and for 1986-1988 Aerostar applications, clean the fuel tank before installing the replacement pump to reduce contamination-related failures and seal problems. Delphi also notes that fuel tank cleaning kit FC01 is recommended for these applications.

Before installation, verify the vehicle’s fuel system uses a 12-volt in-tank electric pump with quick-connect outlet fittings and the specified sender resistance range. Inspect the tank, lines, and electrical connector condition before reassembly.

Quality Assurance

Delphi draws on more than 100 years of OE experience and supplier knowledge from work with major automakers. That OE heritage is built into this aftermarket fuel pump hanger assembly, along with coverage for a wide range of vehicles and model years.