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Delphi HP10161 Fuel Pump Hanger Assembly
Delphi Fuel Pump Hanger Assembly for Ford Aerostar
The Delphi HP10161 fuel pump hanger assembly is designed specifically for Ford Aerostar vehicles, providing reliable in-tank fuel delivery. This electric fuel pump assembly includes essential components to maintain optimal fuel system performance and accurate fuel level readings.
Key Features of Delphi HP10161 Fuel Pump Hanger Assembly
- 12.0 Volt electric fuel pump with a maximum pressure of 80 psi
- Includes fuel level sender assembly with float arm for precise fuel measurement
- External strainer inlet type with included strainer for fuel filtration
- Quick connect outlet type with two outlets and 0.375 inch outside diameter
- Four male pin terminals for secure electrical connections
- Comes with gasket and seal to ensure leak-free installation
- Average flow rating of 30 gallons per hour and system pressure of 36 psi
- Standard replacement grade designed for Ford Aerostar fuel systems
Detailed Description
The Delphi HP10161 fuel pump hanger assembly is engineered for in-tank installation in Ford Aerostar models. This assembly integrates an electric fuel pump capable of delivering consistent fuel flow at an average of 30 gallons per hour, supporting system pressures up to 36 psi. The pump operates at 12 volts and features a maximum pressure rating of 80 psi, ensuring compatibility with the vehicle’s fuel system requirements.
Equipped with a fuel level sender assembly and float arm, this unit provides accurate fuel level readings to the dashboard gauge. The external strainer inlet type helps prevent contaminants from entering the fuel system, enhancing pump longevity. The quick connect outlet with two outlets and a 0.375 inch outside diameter allows for straightforward fuel line connections. Four male pin terminals facilitate reliable electrical connections, while the included gasket and seal ensure a secure, leak-free fit.
Common Applications and Issues Addressed
- Replacement for faulty or failing fuel pump assemblies in Ford Aerostar vehicles
- Resolves inconsistent fuel pressure or flow problems
- Fixes inaccurate fuel gauge readings due to faulty sender units
- Addresses fuel contamination issues with included external strainer
- Eliminates fuel leaks with included gasket and seal components
Installation Notes and Tips
- Ensure vehicle battery is disconnected before installation to prevent electrical hazards
- Verify compatibility with Ford Aerostar model year before installation
- Inspect fuel tank and lines for damage or debris prior to assembly installation
- Use the included gasket and seal to prevent fuel leaks and maintain system integrity
- Follow Delphi’s installation instructions carefully for proper electrical connections and mounting
Quality Assurance and Warranty
The Delphi HP10161 fuel pump hanger assembly is manufactured to meet standard replacement quality specifications for Ford Aerostar vehicles. It includes a fuel level sender assembly and is tested for electrical resistance and flow performance. Delphi provides a limited warranty covering defects in materials and workmanship, ensuring dependable operation when installed according to guidelines.
| Brand | Delphi |
| Part Number | HP10161 |
| Average Current Draw | 6 |
| Average Flow Rating | 30 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Gas |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | External |
| Item Grade | Standard Replacement |
| Maximum Pressure | 80.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 2 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Hanger Assembly w/Float Arm, Seal, Lock Ring, Instruction Sheet |
| Pump Type | Electric |
| Resistance Ohms Empty | 10.0 |
| Resistance Ohms Full | 160.0 |
| Strainer Included | Yes |
| System Pressure | 36 psi |
| Terminal Gender | Male |
| Terminal Quantity | 4 |
| Terminal Type | Pin |
| Voltage | 12.0 |
This part fits 5 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 1989 | Ford | Aerostar | N/A | with 17 Gallon Tank; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 1988 | Ford | Aerostar | N/A | Clean fuel tank before installing fuel pump to prevent future seal problems. |
| 1987 | Ford | Aerostar | N/A | Clean fuel tank before installing fuel pump to prevent future seal problems. |
| 1986 | Ford | Aerostar | N/A | Clean fuel tank before installing fuel pump to prevent future seal problems. |
| 1986 | Ford | Aerostar | N/A | From 02/1986; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.