Delphi HP10163 Fuel Pump Hanger Assembly

Reliable Fuel Pump Hanger Assembly for Ford Cougar and Mercury Thunderbird

The Delphi HP10163 fuel pump hanger assembly is designed to provide consistent fuel delivery for select Ford and Mercury vehicles. Engineered for gas fuel systems, this in-tank electric fuel pump hanger assembly ensures proper fuel flow and pressure to maintain engine performance.

Key Features of Delphi HP10163 Fuel Pump Hanger Assembly

• Outlet outside diameter: 0.375 inches for precise fuel line connection
• Operates on 12.0 volts suitable for standard automotive electrical systems
• Designed for gasoline fuel type applications
• Maximum pressure rating of 73 psi with a system pressure of 44 psi
• Includes gasket and seal for secure installation and leak prevention
• Two male pin terminals for reliable electrical connections
• External strainer included to filter fuel before entering the pump
• Quick connect outlet type with two outlets for efficient fuel delivery
• Average current draw of 7 amps and flow rating of 30 gallons per hour
• Standard replacement grade for dependable performance

Detailed Description of the Delphi HP10163 Fuel Pump Hanger Assembly

This Delphi fuel pump hanger assembly is an electric, in-tank component designed specifically for gas-powered Ford Cougar and Mercury Thunderbird models. The assembly features an external strainer inlet type that helps prevent contaminants from entering the fuel pump, extending its service life. The quick connect outlet type with two outlets ensures a secure and efficient fuel flow path. With a maximum pressure of 73 psi and a system pressure of 44 psi, this assembly supports stable fuel delivery under various driving conditions. The included gasket and seal help maintain a tight fit within the fuel tank, reducing the risk of leaks. The two male pin terminals provide a straightforward electrical connection, compatible with the vehicle’s wiring harness. This part is a standard replacement grade, making it suitable for restoring original fuel system performance.

Compatible Vehicles and Common Applications

• Ford Cougar fuel pump replacement
• Mercury Thunderbird fuel delivery system repair
• Resolving fuel pressure inconsistencies in Ford Cougar
• Fixing fuel pump hanger assembly leaks in Mercury Thunderbird
• Replacing worn or damaged in-tank fuel pump components

Installation Notes and Tips

• Ensure the vehicle’s battery is disconnected before installation to prevent electrical hazards
• Verify compatibility with Ford Cougar and Mercury Thunderbird models before proceeding
• Use the included gasket and seal to prevent fuel leaks during installation
• Handle the external strainer carefully to avoid damage or contamination
• Follow manufacturer instructions for torque specifications on the lock ring

Quality Assurance and Warranty Information

Delphi manufactures the HP10163 fuel pump hanger assembly to meet standard replacement quality requirements. The part undergoes rigorous testing to ensure reliable fuel delivery and durability. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects to provide confidence in the product’s performance.