Delphi HP10191 Fuel Pump Hanger Assembly

Delphi Fuel Pump Hanger Assembly Overview

The Delphi HP10191 fuel pump hanger assembly is designed specifically for Ford E-250 Econoline vehicles. This in-tank electric fuel pump assembly ensures reliable fuel delivery with integrated components for efficient operation and easy installation.

• Compatible with Ford E-250 Econoline models
• 12.0 Volt electric pump with a maximum pressure of 94 psi
• Includes fuel level sender assembly and external strainer
• Quick connect outlet with 0.375 inch outside diameter
• Comes with gasket, seal, and mounting hardware for secure installation

Technical Specifications and Features

The Delphi HP10191 features a 12-volt electric pump designed for gasoline fuel systems. It operates at a system pressure of 44 psi with a maximum pressure rating of 94 psi, providing consistent fuel flow rated at 26 gallons per hour. The assembly includes a fuel level sender with resistance values ranging from 15 ohms (empty) to 160 ohms (full), allowing accurate fuel gauge readings. The pump hanger assembly has four male pin terminals and three quick connect outlets with a 0.375 inch outside diameter for secure fuel line connections. An external strainer is included to protect the pump from debris, and the package contains a gasket, seal, seven bolts, and washers to ensure a proper seal and fitment within the fuel tank.

Application and Problem Solving

This fuel pump hanger assembly is intended for use in Ford E-250 Econoline vehicles requiring a standard replacement fuel pump. It addresses common fuel system issues such as:

• Fuel delivery interruptions due to worn or failing pumps
• Inaccurate fuel level readings caused by faulty sender units
• Fuel contamination from debris entering the pump
• Leaks or poor sealing within the fuel tank assembly
• Electrical connection failures with damaged terminals

Installation Notes and Tips

Installation of the Delphi HP10191 requires removal of the fuel tank or access through the service panel. Ensure the fuel tank is properly drained and depressurized before beginning. The included gasket and seal must be installed to prevent leaks. Verify that the four male pin terminals are correctly connected to the vehicle wiring harness and that the quick connect outlets are securely attached to the fuel lines. Use the supplied bolts and washers to fasten the assembly firmly in place. Testing the fuel pump operation and fuel level sender function after installation is recommended to confirm proper performance.

Quality Assurance and Warranty

Delphi manufactures the HP10191 fuel pump hanger assembly to meet OEM standards for fit, form, and function. This standard replacement part is engineered for durability and consistent performance in Ford E-250 Econoline vehicles. The assembly includes a fuel level sender and external strainer to enhance reliability. Warranty coverage details should be confirmed with the point of purchase or Delphi directly, as coverage may vary.