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Delphi HP10196 Fuel Pump Hanger Assembly
Reliable Fuel Pump Hanger Assembly for Ford E-Series Vans
The Delphi HP10196 fuel pump hanger assembly is designed specifically for Ford E-150, E-150 Club Wagon, E-250, E-350 Club Wagon, and E-350 Super Duty models. This in-tank electric fuel pump assembly ensures consistent fuel delivery and accurate fuel level readings for your gas-powered vehicle.
- Electric fuel pump with 12.0 voltage operation
- Compatible with gas fuel systems and in-tank installation
- Includes fuel level sender assembly with float arm
- Maximum pressure rating of 94 psi and system pressure of 44 psi
- Four male pin terminals for secure electrical connections
- External strainer inlet and quick connect outlet with 0.375 inch diameter
- Includes gasket and external strainer for filtration
- Average flow rating of 26 gallons per hour and average current draw of 6 amps
Technical Details and Features
The Delphi HP10196 fuel pump hanger assembly is engineered to meet the fuel delivery demands of Ford E-Series vans. It features a 12-volt electric pump designed for gas fuel systems, providing a maximum pressure of 94 psi and maintaining a system pressure of 44 psi. The assembly includes an external strainer inlet to protect the pump from contaminants and a quick connect outlet with a 0.375-inch outside diameter for efficient fuel flow. The four male pin terminals ensure reliable electrical connections, while the included gasket guarantees a proper seal within the fuel tank. Additionally, the fuel level sender assembly with float arm allows accurate fuel level monitoring, essential for vehicle operation and diagnostics.
Compatible Vehicles and Applications
This fuel pump hanger assembly is compatible with the following Ford models:
- Ford E-150
- Ford E-150 Club Wagon
- Ford E-250
- Ford E-350 Club Wagon
- Ford E-350 Super Duty
It is designed for use in gas-powered vehicles requiring an in-tank electric fuel pump with integrated fuel level sending capabilities.
Common Issues Addressed by This Fuel Pump Assembly
- Intermittent or no fuel delivery causing engine stalling or failure to start
- Inaccurate fuel gauge readings due to faulty fuel level sender
- Fuel pump noise or overheating from clogged strainers or worn components
- Fuel leaks or pressure loss from damaged seals or connectors
- Electrical connection failures affecting pump operation
Installation Notes and Tips
When installing the Delphi HP10196 fuel pump hanger assembly, ensure the vehicle’s fuel tank is properly drained and depressurized. Verify compatibility with your Ford E-Series model before installation. Use the included gasket to maintain a secure seal and prevent leaks. Connect the four male pin terminals carefully to avoid electrical issues. Inspect the external strainer for debris and replace if necessary. Follow the instruction sheet provided for detailed installation steps and safety precautions.
Quality Assurance and Warranty
Delphi manufactures this fuel pump hanger assembly to meet standard replacement grade specifications, ensuring reliable performance and durability. The product includes a gasket and strainer to maintain system integrity. While specific warranty details are not provided, Delphi products typically adhere to industry quality standards and are backed by manufacturer support for defects and workmanship.
| Brand | Delphi |
| Part Number | HP10196 |
| Average Current Draw | 6 |
| Average Flow Rating | 26 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Gas |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | External |
| Item Grade | Standard Replacement |
| Maximum Pressure | 94.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 2 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Hanger Assembly w/Float Arm, Instruction Sheet |
| Pump Type | Electric |
| Resistance Ohms Empty | 15.0 |
| Resistance Ohms Full | 160.0 |
| Strainer Included | Yes |
| System Pressure | 44 psi |
| Terminal Gender | Male |
| Terminal Quantity | 4 |
| Terminal Type | Pin |
| Voltage | 12.0 |
This part fits 26 vehicles. Search below:
| Year | Make | Model | Fuel Type | Position | Notes |
|---|---|---|---|---|---|
| 2008 | Ford | E-150 | N/A | without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2008 | Ford | E-250 | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2008 | Ford | E-250 | N/A | without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2008 | Ford | E-350 Super Duty | GAS | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2007 | Ford | E-150 | N/A | without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2007 | Ford | E-250 | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2007 | Ford | E-250 | N/A | without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2007 | Ford | E-350 Super Duty | GAS | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2006 | Ford | E-150 | N/A | without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2006 | Ford | E-250 | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2006 | Ford | E-350 Super Duty | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2005 | Ford | E-150 | N/A | without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2005 | Ford | E-150 Club Wagon | N/A | without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2005 | Ford | E-250 | GAS | N/A | with 55 Gallon Tank; with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2005 | Ford | E-250 | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2005 | Ford | E-350 Club Wagon | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2005 | Ford | E-350 Club Wagon | GAS | N/A | with 55 Gallon Tank; with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2005 | Ford | E-350 Super Duty | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2005 | Ford | E-350 Super Duty | GAS | N/A | with 55 Gallon Tank; with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | Ford | E-150 | N/A | with 35 Gallon Tank; with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2004 | Ford | E-150 Club Wagon | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2004 | Ford | E-250 | GAS | N/A | with 35 Gallon Tank; with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | Ford | E-250 | N/A | with 35 Gallon Tank; with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2004 | Ford | E-350 Club Wagon | GAS | N/A | with 35 Gallon Tank; with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | Ford | E-350 Super Duty | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. | |
| 2004 | Ford | E-350 Super Duty | GAS | N/A | with Midship Tank; without Secondary Fuel Ports; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.