HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC1604 Suspension Ball Joint - Front Upper
Part #: TC1604

Delphi TC1604 Suspension Ball Joint - Front Upper

Front Upper
212 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Chevrolet, GMC, and Cadillac, Astro, Safari, Express 1500, Express 2500, Savana 1500, Savana 2500, Escalade, Tahoe, Yukon, C1500, C1500 Suburban, C2500, K1500, K1500 Suburban, K2500, and Blazer
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Delphi Suspension Ball Joint TC1604 Overview

The Delphi Suspension Ball Joint TC1604 is engineered for reliable suspension performance in select Cadillac, Chevrolet, and GMC vehicles. Designed with durable steel construction and equipped with essential hardware, this ball joint supports smooth steering and stable handling for models like the Chevrolet Tahoe and GMC Yukon.

  • Constructed from high-strength steel for durability
  • Includes castle nut, cotter pin, washers, and mounting hardware
  • Grease fitting and dust boot included for maintenance and protection
  • Standard suspension grade type suitable for various light trucks and SUVs
  • Compatible with multiple models including Chevrolet Blazer, Cadillac Escalade, and GMC Safari

Technical Specifications and Features

The TC1604 ball joint features a maximum outside diameter of 1.878 inches (47.7 mm) and a length of 79 mm, providing a precise fit for suspension systems. Its gray finish offers corrosion resistance, while the included dust boot protects the joint from dirt and debris. The stud thread diameter measures 0.5 inches (12.7 mm) with a thread length of 0.756 inches (19.2 mm), ensuring secure attachment. This assembly is greaseable, allowing for extended service life through regular maintenance. The package includes a castle nut, cotter pin, washers, and mounting hardware, facilitating straightforward installation.

Compatible Vehicles and Applications

This Delphi suspension ball joint TC1604 is compatible with a range of GM vehicles, including:

  • Cadillac Escalade
  • Chevrolet Astro, Blazer, C1500, C1500 Suburban, C2500, Tahoe
  • GMC K1500, K1500 Suburban, K2500, Safari, Savana 1500, Savana 2500, Yukon

It is designed to replace worn or damaged ball joints in these models, restoring proper suspension function and vehicle handling.

Common Issues Addressed by the TC1604 Ball Joint

  • Excessive play or looseness in the suspension
  • Uneven tire wear caused by misalignment
  • Clunking or knocking noises during steering or over bumps
  • Reduced steering responsiveness and control
  • Premature wear of related suspension components

Installation Notes and Tips

Installation of the Delphi TC1604 ball joint requires basic suspension knowledge and appropriate tools. The included mounting hardware, castle nut, cotter pin, and washers simplify the replacement process. Ensure the grease fitting is properly lubricated after installation to maintain joint performance. Verify torque specifications for the stud and mounting bolts according to the vehicle manufacturer’s guidelines. The dust boot should be inspected for proper seating to prevent contamination.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards. The TC1604 ball joint undergoes rigorous quality control to ensure durability and fitment accuracy. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or the vehicle service manual for warranty terms and installation recommendations.

BrandDelphi
Part NumberTC1604
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedYes
ColorGray
Cotter Pin HoleYes
Cotter Pin IncludedYes
Distance Between Mounting Holes46.0
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedYes
GreaseableYes
Height4.181
Height106.2
Item GradeStandard Replacement
Length79
MaterialSteel
Maximum Outside Diameter1.878
Maximum Outside Diameter47.7
Mount Plate IncludedNo
Mounting Bolt Head Diameter0.484
Mounting Bolt Head Diameter12.3
Mounting Bolt Length1.181
Mounting Bolt Length30.0
Mounting Bolt Shank Diameter0.25
Mounting Bolt Shank Diameter6.35
Mounting Bolt Thread Diameter28.0
Mounting Bolt Thread Length0.906
Mounting Bolt Thread Length23.0
Mounting Bolt Thread Pitch1.1
Mounting Bolt Threads Per Inch28
Mounting Bolts IncludedYes
Mounting Hardware IncludedYes
Mounting Hole Quantity4
Mounting TypeBolt On
Nuts IncludedYes
Position(s)Front Upper
Stud Tapered End 1 Diameter0.512
Stud Tapered End 1 Diameter13.0
Stud Tapered End 2 Diameter0.63
Stud Tapered End 2 Diameter16.0
Stud Thread Diameter0.5
Stud Thread Diameter12.7
Stud Thread Length0.756
Stud Thread Length19.2
Stud Thread Pitch0.78
Stud Threads Per Inch20
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedYes
Width58.0
Wrench Size0.433
Wrench Size11.0

This part fits 212 vehicles. Search below:

YearMakeModelDrive TypePositionNotes
2005ChevroletAstroAWDFront Upper
2005GMCSafariAWDFront Upper
2004ChevroletAstroAWDFront Upper
2004GMCSafariAWDFront Upper
2003ChevroletAstroAWDFront Upper
2003GMCSafariAWDFront Upper
2002ChevroletAstroAWDFront Upper
2002ChevroletExpress 1500Front Upper
2002ChevroletExpress 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
2002GMCSafariAWDFront Upper
2002GMCSavana 1500Front Upper
2002GMCSavana 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
2001ChevroletAstroAWDFront Upper
2001ChevroletExpress 1500Front Upper
2001ChevroletExpress 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
2001GMCSafariAWDFront Upper
2001GMCSavana 1500Front Upper
2001GMCSavana 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
2000CadillacEscaladeFront Upper
2000ChevroletAstroAWDFront Upper
2000ChevroletC2500Front Upper
2000ChevroletExpress 1500Front Upper
2000ChevroletExpress 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
2000ChevroletK2500Front Upper
2000ChevroletTahoeFront UpperNon-adjustable type, greasable.
2000GMCC2500Front Upper
2000GMCK2500Front Upper
2000GMCSafariAWDFront Upper
2000GMCSavana 1500Front Upper
2000GMCSavana 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
2000GMCYukonFront UpperNon-adjustable type, greasable.
1999CadillacEscaladeFront Upper
1999ChevroletAstroAWDFront Upper
1999ChevroletC1500Front Upper
1999ChevroletC1500 SuburbanFront Upper
1999ChevroletC2500Front UpperExcept 8600lb GVW
1999ChevroletExpress 1500Front Upper
1999ChevroletExpress 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1999ChevroletK1500Front Upper
1999ChevroletK1500 SuburbanFront Upper
1999ChevroletK2500Front UpperExcept 8600lb GVW
1999ChevroletTahoeFront UpperNon-adjustable type, greasable.
1999GMCC1500Front Upper
1999GMCC1500 SuburbanFront Upper
1999GMCC2500Front UpperExcept 8600lb GVW
1999GMCK1500Front Upper
1999GMCK1500 SuburbanFront Upper
1999GMCK2500Front UpperExcept 8600lb GVW
1999GMCSafariAWDFront Upper
1999GMCSavana 1500Front Upper
1999GMCSavana 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1999GMCYukonFront UpperNon-adjustable type, greasable.
1998ChevroletAstroAWDFront Upper
1998ChevroletC1500Front Upper
1998ChevroletC1500 SuburbanFront Upper
1998ChevroletC2500Front UpperExcept 8600lb GVW
1998ChevroletExpress 1500Front Upper
1998ChevroletExpress 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1998ChevroletK1500Front Upper
1998ChevroletK1500 SuburbanFront Upper
1998ChevroletK2500Front UpperExcept 8600lb GVW
1998ChevroletTahoeFront UpperNon-adjustable type, greasable.
1998GMCC1500Front Upper
1998GMCC1500 SuburbanFront Upper
1998GMCC2500Front UpperExcept 8600lb GVW
1998GMCK1500Front Upper
1998GMCK1500 SuburbanFront Upper
1998GMCK2500Front UpperExcept 8600lb GVW
1998GMCSafariAWDFront Upper
1998GMCSavana 1500Front Upper
1998GMCSavana 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1998GMCYukonFront UpperNon-adjustable type, greasable.
1997ChevroletAstroAWDFront Upper
1997ChevroletC1500Front Upper
1997ChevroletC1500 SuburbanFront Upper
1997ChevroletC2500Front UpperExcept 8600lb GVW
1997ChevroletExpress 1500Front Upper
1997ChevroletExpress 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1997ChevroletK1500Front Upper
1997ChevroletK1500 SuburbanFront Upper
1997ChevroletK2500Front UpperExcept 8600lb GVW
1997ChevroletTahoeFront UpperNon-adjustable type, greasable.
1997GMCC1500Front Upper
1997GMCC1500 SuburbanFront Upper
1997GMCC2500Front UpperExcept 8600lb GVW
1997GMCK1500Front Upper
1997GMCK1500 SuburbanFront Upper
1997GMCK2500Front UpperExcept 8600lb GVW
1997GMCSafariAWDFront Upper
1997GMCSavana 1500Front Upper
1997GMCSavana 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1997GMCYukonFront UpperNon-adjustable type, greasable.
1996ChevroletAstroAWDFront Upper
1996ChevroletC1500Front Upper
1996ChevroletC1500 SuburbanFront Upper
1996ChevroletC2500Front UpperExcept 8600lb GVW
1996ChevroletExpress 1500Front Upper
1996ChevroletExpress 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1996ChevroletK1500Front Upper
1996ChevroletK1500 SuburbanFront Upper
1996ChevroletK2500Front Upper
1996ChevroletTahoeFront UpperNon-adjustable type, greasable.
1996GMCC1500Front Upper
1996GMCC1500 SuburbanFront Upper
1996GMCC2500Front UpperExcept 8600lb GVW
1996GMCK1500Front Upper
1996GMCK1500 SuburbanFront Upper
1996GMCK2500Front Upper
1996GMCSafariAWDFront Upper
1996GMCSavana 1500Front Upper
1996GMCSavana 2500Front Upperwith 7300lb Gross Vehicle Weight (GVW)
1996GMCYukonFront UpperNon-adjustable type, greasable.
1995ChevroletAstroAWDFront Upper
1995ChevroletC1500Front Upper
1995ChevroletC1500 SuburbanFront Upper
1995ChevroletC2500Front UpperExcept 8600lb GVW
1995ChevroletK1500Front Upper
1995ChevroletK1500 SuburbanFront Upper
1995ChevroletK2500Front Upperwith 7200lb Gross Vehicle Weight (GVW)
1995ChevroletTahoeFront UpperNon-adjustable type, greasable.
1995GMCC1500Front Upper
1995GMCC1500 SuburbanFront Upper
1995GMCC2500Front UpperExcept 8600lb GVW
1995GMCK1500Front Upper
1995GMCK1500 SuburbanFront Upper
1995GMCK2500Front Upperwith 7200lb Gross Vehicle Weight (GVW)
1995GMCSafariAWDFront Upper
1995GMCYukonFront UpperNon-adjustable type, greasable.
1994ChevroletAstroAWDFront Upper
1994ChevroletBlazerFront Upper
1994ChevroletC1500Front Upper
1994ChevroletC1500 SuburbanFront Upper
1994ChevroletC2500Front Upper
1994ChevroletK1500Front Upper
1994ChevroletK1500 SuburbanFront Upper
1994ChevroletK2500Front Upper
1994GMCC1500Front Upper
1994GMCC1500 SuburbanFront Upper
1994GMCC2500Front Upper
1994GMCK1500Front Upper
1994GMCK1500 SuburbanFront Upper
1994GMCK2500Front Upper
1994GMCSafariAWDFront Upper
1994GMCYukonFront Upper
1993ChevroletAstroAWDFront Upper
1993ChevroletBlazerFront Upper
1993ChevroletC1500Front Upper
1993ChevroletC1500 SuburbanFront Upper
1993ChevroletC2500Front Upper
1993ChevroletK1500Front Upper
1993ChevroletK1500 SuburbanFront Upper
1993ChevroletK2500Front Upper
1993GMCC1500Front Upper
1993GMCC1500 SuburbanFront Upper
1993GMCC2500Front Upper
1993GMCK1500Front Upper
1993GMCK1500 SuburbanFront Upper
1993GMCK2500Front Upper
1993GMCSafariAWDFront Upper
1993GMCYukonFront Upper
1992ChevroletAstroAWDFront Upper
1992ChevroletBlazerFront Upper
1992ChevroletC1500Front Upper
1992ChevroletC1500 SuburbanFront Upper
1992ChevroletC2500Front Upper
1992ChevroletK1500Front Upper
1992ChevroletK1500 SuburbanFront Upper
1992ChevroletK2500Front Upper
1992GMCC1500Front Upper
1992GMCC1500 SuburbanFront Upper
1992GMCC2500Front Upper
1992GMCK1500Front Upper
1992GMCK1500 SuburbanFront Upper
1992GMCK2500Front Upper
1992GMCSafariAWDFront Upper
1992GMCYukonFront Upper
1991ChevroletAstroAWDFront Upper
1991ChevroletC1500Front Upper
1991ChevroletC2500Front Upper
1991ChevroletK1500Front Upper
1991ChevroletK2500Front Upper
1991GMCC1500Front Upper
1991GMCC2500Front Upper
1991GMCK1500Front Upper
1991GMCK2500Front Upper
1991GMCSafariAWDFront Upper
1990ChevroletAstroAWDFront Upper
1990ChevroletC1500Front Upper
1990ChevroletC2500Front Upper
1990ChevroletK1500Front Upper
1990ChevroletK2500Front Upper
1990GMCC1500Front Upper
1990GMCC2500Front Upper
1990GMCK1500Front Upper
1990GMCK2500Front Upper
1990GMCSafariAWDFront Upper
1989ChevroletC1500Front Upper
1989ChevroletC2500Front Upper
1989ChevroletK1500Front Upper
1989ChevroletK2500Front Upper
1989GMCC1500Front Upper
1989GMCC2500Front Upper
1989GMCK1500Front Upper
1989GMCK2500Front Upper
1988ChevroletC1500Front Upper
1988ChevroletC2500Front Upper
1988ChevroletK1500Front Upper
1988ChevroletK2500Front Upper
1988GMCC1500Front Upper
1988GMCC2500Front Upper
1988GMCK1500Front Upper
1988GMCK2500Front Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

15575901156177151568708019416901B6292JBJ7041K6292MK6292MK6370

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.