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Delphi TC1616 Suspension Ball Joint - Front Upper
Delphi Suspension Ball Joint TC1616 Overview
The Delphi TC1616 suspension ball joint is engineered for reliable performance in Ford Crown Victoria, Lincoln Town Car, and Mercury Grand Marquis vehicles. Designed with durable materials and precise specifications, this ball joint supports smooth suspension movement and vehicle stability.
- Ball material constructed from SAE 5140 alloy steel for strength
- Housing made of carbon steel for durability
- Includes dust boot made of chloroprene rubber to protect against contaminants
- Comes with mounting hardware including bolts and nuts for secure installation
- Standard suspension grade type suitable for everyday driving conditions
Durable Construction and Design Features
The Delphi TC1616 suspension ball joint features a robust ball material made from SAE 5140 alloy steel, providing resistance to wear and fatigue. The carbon steel housing adds structural integrity, ensuring the component withstands the stresses of suspension movement. A chloroprene rubber dust boot is included to shield the joint from dirt and moisture, extending its service life. This ball joint assembly is designed with a bolt-on mounting type, including two mounting holes spaced 56.9 mm apart, and mounting bolts with a 12 mm shank diameter and 60 mm length for a secure fit. The non-threaded stud type and 16 mm wrench size facilitate straightforward installation and maintenance.
Compatible Vehicles and Applications
This suspension ball joint is compatible with select Ford, Lincoln, and Mercury models, specifically the Ford Crown Victoria, Lincoln Town Car, and Mercury Grand Marquis. The TC1616 part number ensures precise fitment for these vehicles, maintaining proper suspension geometry and handling characteristics.
- Replaces worn or damaged suspension ball joints in Ford Crown Victoria
- Restores suspension stability in Lincoln Town Car models
- Improves steering response for Mercury Grand Marquis vehicles
- Addresses suspension noise and uneven tire wear
- Corrects excessive play or looseness in front suspension components
Installation Notes and Tips
Installation of the Delphi TC1616 ball joint requires basic suspension knowledge and appropriate tools. The included mounting hardware simplifies the process, but ensure the vehicle is securely lifted and supported before beginning. Since the ball joint is non-greaseable and does not include a grease fitting, no additional lubrication is necessary during installation. Verify torque specifications for mounting bolts and nuts to maintain safety and performance.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet industry standards for durability and performance. The TC1616 ball joint undergoes rigorous quality control to ensure consistent fit and function. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects to provide confidence in the product's reliability.
| Brand | Delphi |
| Part Number | TC1616 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | No |
| Color | Gray |
| Cotter Pin Hole | No |
| Cotter Pin Included | No |
| Distance Between Mounting Holes | 56.9 |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | No |
| Greaseable | No |
| Height | 3.307 |
| Item Grade | Standard Replacement |
| Material | Ball Material - Alloy Steel SAE 5140, Housing Material - Carbon Steel SAE 1040 |
| Mount Plate Included | No |
| Mounting Bolt Head Diameter | 1.047 |
| Mounting Bolt Head Diameter | 26.6 |
| Mounting Bolt Length | 2.362 |
| Mounting Bolt Length | 60.0 |
| Mounting Bolt Shank Diameter | 12.0 |
| Mounting Bolt Thread Length | 33.0 |
| Mounting Bolt Thread Pitch | 1.75 |
| Mounting Bolts Included | Yes |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 2 |
| Mounting Type | Bolt On |
| Nuts Included | Yes |
| Position(s) | Front Upper |
| Stud Thread Length | 84.0 |
| Stud Type | Non-Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | No |
| Washers Included | No |
| Width | 173.0 |
| Wrench Size | 16.0 |
This part fits 10 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 1994 | Ford | Crown Victoria | Front Upper | |
| 1994 | Lincoln | Town Car | Front Upper | |
| 1994 | Mercury | Grand Marquis | Front Upper | |
| 1993 | Ford | Crown Victoria | Front Upper | |
| 1993 | Lincoln | Town Car | Front Upper | |
| 1993 | Mercury | Grand Marquis | Front Upper | |
| 1992 | Ford | Crown Victoria | Front Upper | |
| 1992 | Lincoln | Town Car | Front Upper | |
| 1992 | Mercury | Grand Marquis | Front Upper | |
| 1991 | Lincoln | Town Car | Front Upper |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.