HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC1616 Suspension Ball Joint - Front Upper
Part #: TC1616

Delphi TC1616 Suspension Ball Joint - Front Upper

Front Upper
⚙️ 10 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Lincoln, and Mercury, Crown Victoria, Town Car, and Grand Marquis
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Delphi Suspension Ball Joint TC1616 Overview

The Delphi TC1616 suspension ball joint is engineered for reliable performance in Ford Crown Victoria, Lincoln Town Car, and Mercury Grand Marquis vehicles. Designed with durable materials and precise specifications, this ball joint supports smooth suspension movement and vehicle stability.

  • Ball material constructed from SAE 5140 alloy steel for strength
  • Housing made of carbon steel for durability
  • Includes dust boot made of chloroprene rubber to protect against contaminants
  • Comes with mounting hardware including bolts and nuts for secure installation
  • Standard suspension grade type suitable for everyday driving conditions

Durable Construction and Design Features

The Delphi TC1616 suspension ball joint features a robust ball material made from SAE 5140 alloy steel, providing resistance to wear and fatigue. The carbon steel housing adds structural integrity, ensuring the component withstands the stresses of suspension movement. A chloroprene rubber dust boot is included to shield the joint from dirt and moisture, extending its service life. This ball joint assembly is designed with a bolt-on mounting type, including two mounting holes spaced 56.9 mm apart, and mounting bolts with a 12 mm shank diameter and 60 mm length for a secure fit. The non-threaded stud type and 16 mm wrench size facilitate straightforward installation and maintenance.

Compatible Vehicles and Applications

This suspension ball joint is compatible with select Ford, Lincoln, and Mercury models, specifically the Ford Crown Victoria, Lincoln Town Car, and Mercury Grand Marquis. The TC1616 part number ensures precise fitment for these vehicles, maintaining proper suspension geometry and handling characteristics.

  • Replaces worn or damaged suspension ball joints in Ford Crown Victoria
  • Restores suspension stability in Lincoln Town Car models
  • Improves steering response for Mercury Grand Marquis vehicles
  • Addresses suspension noise and uneven tire wear
  • Corrects excessive play or looseness in front suspension components

Installation Notes and Tips

Installation of the Delphi TC1616 ball joint requires basic suspension knowledge and appropriate tools. The included mounting hardware simplifies the process, but ensure the vehicle is securely lifted and supported before beginning. Since the ball joint is non-greaseable and does not include a grease fitting, no additional lubrication is necessary during installation. Verify torque specifications for mounting bolts and nuts to maintain safety and performance.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet industry standards for durability and performance. The TC1616 ball joint undergoes rigorous quality control to ensure consistent fit and function. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects to provide confidence in the product's reliability.

BrandDelphi
Part NumberTC1616
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedNo
ColorGray
Cotter Pin HoleNo
Cotter Pin IncludedNo
Distance Between Mounting Holes56.9
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedNo
GreaseableNo
Height3.307
Item GradeStandard Replacement
MaterialBall Material - Alloy Steel SAE 5140, Housing Material - Carbon Steel SAE 1040
Mount Plate IncludedNo
Mounting Bolt Head Diameter1.047
Mounting Bolt Head Diameter26.6
Mounting Bolt Length2.362
Mounting Bolt Length60.0
Mounting Bolt Shank Diameter12.0
Mounting Bolt Thread Length33.0
Mounting Bolt Thread Pitch1.75
Mounting Bolts IncludedYes
Mounting Hardware IncludedYes
Mounting Hole Quantity2
Mounting TypeBolt On
Nuts IncludedYes
Position(s)Front Upper
Stud Thread Length84.0
Stud TypeNon-Threaded
Suspension Grade TypeStandard
Tapered StudNo
Washers IncludedNo
Width173.0
Wrench Size16.0

This part fits 10 vehicles. Search below:

YearMakeModelPositionNotes
1994FordCrown VictoriaFront Upper
1994LincolnTown CarFront Upper
1994MercuryGrand MarquisFront Upper
1993FordCrown VictoriaFront Upper
1993LincolnTown CarFront Upper
1993MercuryGrand MarquisFront Upper
1992FordCrown VictoriaFront Upper
1992LincolnTown CarFront Upper
1992MercuryGrand MarquisFront Upper
1991LincolnTown CarFront Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

B8600B8602F1VY-3049AF1VY-3049BJBJ1018K8600MK8600MK8602

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.