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Delphi TC1648 Suspension Ball Joint - Front Lower
Delphi Suspension Ball Joint TC1648 Overview
The Delphi Suspension Ball Joint TC1648 is engineered for reliable suspension performance on select Chrysler, Dodge, and Plymouth vehicles. Designed with durable materials and greaseable features, this ball joint supports smooth steering and stable handling for models like the Caravan, LeBaron, and Town & Country.
- Constructed with alloy steel SAE 5140 ball and carbon steel housing for strength
- Includes a grease fitting for easy maintenance and extended service life
- Equipped with a chloroprene rubber dust boot to protect against contaminants
- Pressed mounting type with included mounting hardware and nuts
- Compatible with Chrysler, Dodge, and Plymouth models such as Acclaim, Grand Caravan, and Voyager
Durable Construction and Design Features
The TC1648 ball joint features a robust ball material made from SAE 5140 alloy steel, paired with a carbon steel housing to withstand suspension stresses. Its maximum outside diameter measures 1.748 inches (44.4 mm), with a height of 3.437 inches (87.3 mm), ensuring proper fit and function. The inclusion of a grease fitting allows for routine lubrication, helping to maintain smooth articulation and reduce wear. The chloroprene rubber dust boot seals the joint from dirt and moisture, preserving internal components. This assembly comes with mounting bolts (2.52 inches / 64 mm length) and nuts, facilitating a secure installation on compatible vehicles.
Compatible Vehicles and Applications
This Delphi ball joint TC1648 is compatible with a range of Chrysler, Dodge, and Plymouth vehicles, including but not limited to:
- Chrysler Town & Country, New Yorker, Imperial
- Dodge Caravan, Grand Caravan, Grand Voyager, Daytona, Dynasty
- Plymouth Acclaim, Sundance, Shadow, Spirit
It is designed to replace worn or damaged suspension ball joints, restoring proper steering geometry and suspension stability.
Common Issues Addressed by the TC1648 Ball Joint
- Excessive play or looseness in the suspension linkage
- Uneven tire wear caused by misaligned steering components
- Clunking or knocking noises during turns or over bumps
- Reduced steering responsiveness and vehicle handling
- Contaminant ingress leading to premature joint failure
Installation Notes and Tips
- Ensure vehicle is securely lifted and supported before removal
- Use appropriate tools for pressed mounting type ball joint removal and installation
- Grease the fitting after installation to maintain lubrication
- Verify torque specifications for mounting bolts and nuts
- Inspect related suspension components for wear during replacement
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet OEM standards for fit, form, and function. The TC1648 ball joint undergoes rigorous quality control to ensure durability and performance. This part includes a limited warranty covering defects in material and workmanship under normal use conditions. Refer to Delphiβs warranty documentation for specific terms and coverage details.
| Brand | Delphi |
|---|---|
| Part Number | TC1648 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | No |
| Color | Gray |
| Cotter Pin Hole | No |
| Cotter Pin Included | No |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Height | 3.437 |
| Height | 87.3 |
| Item Grade | Standard Replacement |
| Material | Ball Material - Alloy Steel SAE 5140, Housing Material - Carbon Steel SAE 1040 |
| Maximum Outside Diameter | 1.748 |
| Maximum Outside Diameter | 44.4 |
| Mounting Bolt Head Diameter | 1.024 |
| Mounting Bolt Head Diameter | 26.0 |
| Mounting Bolt Length | 2.52 |
| Mounting Bolt Length | 64.0 |
| Mounting Bolt Shank Diameter | 0.551 |
| Mounting Bolt Shank Diameter | 14.0 |
| Mounting Bolt Thread Diameter | 14.0 |
| Mounting Bolt Thread Length | 1.378 |
| Mounting Bolt Thread Length | 35.0 |
| Mounting Bolt Thread Pitch | 2.0 |
| Mounting Bolts Included | Yes |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 0 |
| Mounting Type | Pressed |
| Nuts Included | Yes |
| Position(s) | Front Lower |
| Washers Included | No |
| Width | 44.4 |
| Wrench Size | 0.866 |
| Wrench Size | 22.0 |
This part fits 93 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2000 | Chrysler | Grand Voyager | Front Lower | Non-Greasable |
| 2000 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 2000 | Chrysler | Voyager | Front Lower | Non-Greasable |
| 2000 | Dodge | Caravan | Front Lower | Non-Greasable |
| 2000 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 2000 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 2000 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1999 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1999 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1999 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1999 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1999 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1998 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1998 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1998 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1998 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1998 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1997 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1997 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1997 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1997 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1997 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1996 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1996 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1996 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1996 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1996 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1995 | Chrysler | LeBaron | Front Lower | Non-Greasable |
| 1995 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1995 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1995 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1995 | Dodge | Spirit | Front Lower | Non-Greasable |
| 1995 | Plymouth | Acclaim | Front Lower | Non-Greasable |
| 1995 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1995 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1994 | Chrysler | LeBaron | Front Lower | Non-Greasable |
| 1994 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1994 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1994 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1994 | Dodge | Shadow | Front Lower | Non-Greasable |
| 1994 | Dodge | Spirit | Front Lower | Non-Greasable |
| 1994 | Plymouth | Acclaim | Front Lower | Non-Greasable |
| 1994 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1994 | Plymouth | Sundance | Front Lower | Non-Greasable |
| 1994 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1993 | Chrysler | Daytona | Front Lower | Non-Greasable |
| 1993 | Chrysler | Dynasty | Front Lower | Non-Greasable |
| 1993 | Chrysler | Imperial | Front Lower | Non-Greasable |
| 1993 | Chrysler | LeBaron | Front Lower | Non-Greasable |
| 1993 | Chrysler | New Yorker | Front Lower | Non-Greasable |
| 1993 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1993 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1993 | Dodge | Daytona | Front Lower | Non-Greasable |
| 1993 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1993 | Dodge | Shadow | Front Lower | Non-Greasable |
| 1993 | Dodge | Spirit | Front Lower | Non-Greasable |
| 1993 | Plymouth | Acclaim | Front Lower | Non-Greasable |
| 1993 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1993 | Plymouth | Sundance | Front Lower | Non-Greasable |
| 1993 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1992 | Chrysler | Daytona | Front Lower | Non-Greasable |
| 1992 | Chrysler | Dynasty | Front Lower | Non-Greasable |
| 1992 | Chrysler | Imperial | Front Lower | Non-Greasable |
| 1992 | Chrysler | LeBaron | Front Lower | Non-Greasable |
| 1992 | Chrysler | New Yorker | Front Lower | |
| 1992 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1992 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1992 | Dodge | Daytona | Front Lower | Non-Greasable |
| 1992 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1992 | Dodge | Shadow | Front Lower | Non-Greasable |
| 1992 | Dodge | Spirit | Front Lower | Non-Greasable |
| 1992 | Plymouth | Acclaim | Front Lower | Non-Greasable |
| 1992 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1992 | Plymouth | Sundance | Front Lower | Non-Greasable |
| 1992 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1991 | Chrysler | Daytona | Front Lower | Non-Greasable |
| 1991 | Chrysler | Dynasty | Front Lower | Non-Greasable |
| 1991 | Chrysler | Imperial | Front Lower | Non-Greasable |
| 1991 | Chrysler | LeBaron | Front Lower | Non-Greasable |
| 1991 | Chrysler | New Yorker | Front Lower | |
| 1991 | Chrysler | Town & Country | Front Lower | Non-Greasable |
| 1991 | Dodge | Caravan | Front Lower | Non-Greasable |
| 1991 | Dodge | Daytona | Front Lower | Non-Greasable |
| 1991 | Dodge | Grand Caravan | Front Lower | Non-Greasable |
| 1991 | Dodge | Shadow | Front Lower | Non-Greasable |
| 1991 | Dodge | Spirit | Front Lower | Non-Greasable |
| 1991 | Plymouth | Acclaim | Front Lower | Non-Greasable |
| 1991 | Plymouth | Grand Voyager | Front Lower | Non-Greasable |
| 1991 | Plymouth | Sundance | Front Lower | Non-Greasable |
| 1991 | Plymouth | Voyager | Front Lower | Non-Greasable |
| 1990 | Chrysler | Dynasty | Front Lower | |
| 1989 | Chrysler | Dynasty | Front Lower | |
| 1988 | Chrysler | Dynasty | Front Lower |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.