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Delphi TC1649 Suspension Ball Joint - Front Lower
Delphi Suspension Ball Joint for Dodge Ram 2500 and 3500
The Delphi TC1649 suspension ball joint is engineered to provide reliable steering and suspension performance for Dodge Ram 2500 and Ram 3500 trucks. Designed with durable materials and essential hardware, this ball joint supports safe and stable vehicle handling under standard suspension conditions.
- Constructed with alloy steel SAE 5140 ball and carbon steel housing for strength and durability
- Includes castle nut, cotter pin, washers, and mounting hardware for complete installation
- Greaseable design with grease fitting to maintain smooth operation and extend service life
- Equipped with a chloroprene rubber dust boot to protect internal components from contaminants
- Press-in mounting type with tapered threaded stud for secure fitment
Durable Construction and Precise Specifications
The Delphi TC1649 suspension ball joint features a 2.244 inch (57.0 mm) maximum outside diameter and a length of 121 mm, designed to meet the exact requirements of Dodge Ram 2500 and 3500 models. The ball material is alloy steel SAE 5140, known for its toughness, while the housing is made from carbon steel to withstand suspension stresses. The gray-colored assembly includes a threaded stud with a 20.0 mm diameter and a tapered end to ensure a tight, secure connection. The inclusion of a grease fitting allows for regular lubrication, helping to reduce wear and maintain optimal performance over time.
Compatible Applications and Common Uses
- Replacement of worn or damaged suspension ball joints on Dodge Ram 2500 and Ram 3500 trucks
- Restoring proper steering alignment and reducing suspension noise or play
- Addressing issues such as uneven tire wear or loose steering feel
- Improving vehicle stability and handling under standard suspension conditions
- Maintaining suspension integrity for safe off-road or heavy-duty use
Installation Notes and Tips
Installation of the Delphi TC1649 ball joint requires press-in mounting tools compatible with Dodge Ram 2500 and 3500 suspension components. The package includes all necessary mounting hardware such as castle nut, cotter pin, washers, and nuts to ensure a secure fit. It is important to properly grease the ball joint through the included grease fitting during installation and routine maintenance. Verify the tapered stud is correctly seated and secured with the cotter pin to prevent loosening during operation.
Quality Assurance and Warranty Information
Delphi suspension components are manufactured to meet or exceed OEM specifications for durability and performance. The TC1649 ball joint assembly undergoes rigorous quality control to ensure reliability in demanding driving conditions. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or authorized sources for exact warranty terms related to this suspension ball joint.
| Brand | Delphi |
|---|---|
| Part Number | TC1649 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | Yes |
| Color | Gray |
| Cotter Pin Hole | Yes |
| Cotter Pin Included | Yes |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Height | 4.764 |
| Item Grade | Standard Replacement |
| Length | 121 |
| Material | Ball Material - Alloy Steel SAE 5140, Housing Material - Carbon Steel SAE 1040 |
| Maximum Outside Diameter | 2.244 |
| Maximum Outside Diameter | 57.0 |
| Mount Plate Included | No |
| Mounting Bolts Included | No |
| Mounting Hardware Included | Yes |
| Mounting Type | Press In |
| Nuts Included | Yes |
| Position(s) | Front Lower |
| Stud Taper Per Foot | 0.125 |
| Stud Tapered End 1 Diameter | 1.031 |
| Stud Tapered End 1 Diameter | 26.2 |
| Stud Tapered End 2 Diameter | 0.894 |
| Stud Tapered End 2 Diameter | 22.7 |
| Stud Thread Diameter | 20.0 |
| Stud Thread Length | 1.22 |
| Stud Thread Pitch | 1.5 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | Yes |
| Width | 57.0 |
This part fits 6 vehicles. Search below:
| Year | Make | Model | Drive Type | Position | Notes |
|---|---|---|---|---|---|
| 1996 | Dodge | Ram 2500 | RWD | Front Lower | |
| 1996 | Dodge | Ram 3500 | RWD | Front Lower | with Independent Front Suspension |
| 1995 | Dodge | Ram 2500 | RWD | Front Lower | |
| 1995 | Dodge | Ram 3500 | RWD | Front Lower | with Independent Front Suspension |
| 1994 | Dodge | Ram 2500 | RWD | Front Lower | |
| 1994 | Dodge | Ram 3500 | RWD | Front Lower | with Independent Front Suspension |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.