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Delphi TC1659 Suspension Ball Joint - Front Upper
Delphi Suspension Ball Joint TC1659 Overview
The Delphi Suspension Ball Joint TC1659 is engineered for reliable suspension performance on select Dodge, Ford, and Mercury vehicles. Designed with durable steel construction and a pressed mounting type, this ball joint supports smooth steering and suspension articulation for models like the Ford F-150 and Dodge Ram 2500.
- Constructed from high-strength steel for durability
- Includes castle nut, cotter pin, and mounting hardware for secure installation
- Greaseable design with grease fitting for extended service life
- Equipped with a chloroprene rubber dust boot to protect against contaminants
- Standard suspension grade type suitable for heavy-duty applications
- Compatible with Dodge Ram 2500, Ford F-250 Super Duty, Mercury Villager, and more
Technical Specifications and Features
The TC1659 ball joint features a maximum outside diameter of 2.165 inches (55.0 mm) and a length of 55 mm, providing a precise fit for compatible suspension systems. The stud thread diameter measures 0.75 inches (19.05 mm) with a threaded stud length of 1.591 inches (40.4 mm), ensuring secure attachment. This assembly includes a dust boot made from chloroprene rubber, which offers resistance to wear and environmental damage. The ball joint is greaseable, allowing for routine maintenance to maintain optimal performance. Additionally, the package includes a castle nut, cotter pin, and mounting hardware, facilitating a complete and secure installation.
Compatible Vehicles and Applications
This Delphi suspension ball joint TC1659 is compatible with a range of Dodge, Ford, and Mercury vehicles, including:
- Dodge Ram 2500 and Ram 3500
- Ford F-150, F-250, F-250 HD, F-250 Super Duty, F-350, and F-350 Super Duty
- Ford Excursion and E-350 Econoline Club Wagon
- Mercury Villager
- Dodge Bronco
Common Suspension Issues Addressed
- Eliminates excessive play or looseness in steering components
- Reduces uneven tire wear caused by worn ball joints
- Prevents clunking noises during suspension movement
- Restores proper suspension alignment and handling
- Protects suspension components from dirt and moisture ingress
Installation Notes and Tips
Installation of the Delphi TC1659 ball joint requires pressing the unit into the control arm or mounting location. Ensure the mounting surface is clean and free of debris before installation. Use the included castle nut and cotter pin to secure the stud properly, preventing loosening during operation. Regular greasing through the included grease fitting is recommended to maintain smooth joint movement and extend service life. Professional installation is advised for accurate fitment and safety.
Quality Assurance and Warranty
Delphi manufactures the TC1659 ball joint to meet or exceed OEM specifications, ensuring reliable performance and durability. The use of high-quality steel and protective dust boot materials contributes to long-lasting suspension integrity. This product includes all necessary mounting hardware for a complete replacement. Warranty coverage details should be confirmed with the point of purchase or Delphi directly.
| Brand | Delphi |
|---|---|
| Part Number | TC1659 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | Yes |
| Color | Gray |
| Cotter Pin Hole | Yes |
| Cotter Pin Included | Yes |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Height | 4.327 |
| Height | 109.9 |
| Item Grade | Standard Replacement |
| Length | 55 |
| Material | Steel |
| Maximum Outside Diameter | 2.165 |
| Maximum Outside Diameter | 55.0 |
| Mount Plate Included | No |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 0 |
| Mounting Type | Pressed |
| Nuts Included | Yes |
| Position(s) | Front Upper |
| Stud Tapered End 1 Diameter | 0.752 |
| Stud Tapered End 1 Diameter | 19.1 |
| Stud Tapered End 2 Diameter | 0.874 |
| Stud Tapered End 2 Diameter | 22.2 |
| Stud Thread Diameter | 0.75 |
| Stud Thread Diameter | 19.05 |
| Stud Thread Length | 1.591 |
| Stud Thread Length | 40.4 |
| Stud Threads Per Inch | 16 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | No |
| Width | 55.0 |
This part fits 143 vehicles. Search below:
| Year | Make | Model | Drive Type | Position | Notes |
|---|---|---|---|---|---|
| 2022 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2022 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2021 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2021 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2020 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2020 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2019 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2019 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2018 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2018 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2017 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2017 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2016 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2016 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2015 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2015 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2014 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2014 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2013 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2013 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2012 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2012 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2011 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2011 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2010 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2010 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2009 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2009 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2008 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2008 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2007 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2007 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2006 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2006 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2005 | Ford | Excursion | 4WD | Front Upper | with Monobeam Axle |
| 2005 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2005 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2004 | Ford | Excursion | 4WD | Front Upper | with Monobeam Axle |
| 2004 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2004 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2003 | Ford | Excursion | 4WD | Front Upper | with Monobeam Axle |
| 2003 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2003 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2002 | Ford | Excursion | 4WD | Front Upper | with Monobeam Axle |
| 2002 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2002 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2001 | Ford | Excursion | 4WD | Front Upper | with Monobeam Axle |
| 2001 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2001 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 2000 | Ford | Excursion | 4WD | Front Upper | with Monobeam Axle |
| 2000 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 2000 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 1999 | Dodge | Ram 2500 | 4WD | Front Upper | with 4500lb Axle(s) |
| 1999 | Dodge | Ram 3500 | 4WD | Front Upper | |
| 1999 | Ford | F-250 Super Duty | 4WD | Front Upper | |
| 1999 | Ford | F-350 Super Duty | 4WD | Front Upper | |
| 1998 | Dodge | Ram 2500 | 4WD | Front Upper | with 4500lb Axle(s) |
| 1998 | Dodge | Ram 3500 | 4WD | Front Upper | |
| 1997 | Dodge | Ram 2500 | 4WD | Front Upper | with 4500lb Axle(s) |
| 1997 | Dodge | Ram 3500 | 4WD | Front Upper | |
| 1997 | Ford | E-350 Econoline Club Wagon | Front Upper | ||
| 1997 | Ford | F-250 | 4WD | Front Upper | |
| 1997 | Ford | F-250 HD | 4WD | Front Upper | |
| 1997 | Ford | F-350 | 4WD | Front Upper | |
| 1997 | Mercury | Villager | Front Upper | ||
| 1996 | Dodge | Ram 2500 | 4WD | Front Upper | with 4500lb Axle(s) |
| 1996 | Dodge | Ram 3500 | 4WD | Front Upper | |
| 1996 | Ford | Bronco | Front Upper | ||
| 1996 | Ford | E-350 Econoline Club Wagon | Front Upper | ||
| 1996 | Ford | F-150 | 4WD | Front Upper | |
| 1996 | Ford | F-250 | 4WD | Front Upper | |
| 1996 | Ford | F-350 | 4WD | Front Upper | |
| 1996 | Mercury | Villager | Front Upper | ||
| 1995 | Dodge | Ram 2500 | 4WD | Front Upper | with 4500lb Axle(s) |
| 1995 | Dodge | Ram 3500 | 4WD | Front Upper | with Dana 60 Axle |
| 1995 | Ford | Bronco | Front Upper | ||
| 1995 | Ford | E-350 Econoline Club Wagon | Front Upper | ||
| 1995 | Ford | F-150 | 4WD | Front Upper | |
| 1995 | Ford | F-250 | 4WD | Front Upper | |
| 1995 | Ford | F-350 | 4WD | Front Upper | |
| 1995 | Mercury | Villager | Front Upper | ||
| 1994 | Dodge | Ram 2500 | 4WD | Front Upper | with 4500lb Axle(s) |
| 1994 | Dodge | Ram 3500 | 4WD | Front Upper | |
| 1994 | Ford | Bronco | Front Upper | ||
| 1994 | Ford | F-150 | 4WD | Front Upper | |
| 1994 | Ford | F-250 | 4WD | Front Upper | |
| 1994 | Ford | F-350 | 4WD | Front Upper | |
| 1993 | Ford | Bronco | Front Upper | ||
| 1993 | Ford | F-150 | 4WD | Front Upper | |
| 1993 | Ford | F-250 | 4WD | Front Upper | |
| 1993 | Ford | F-350 | 4WD | Front Upper | |
| 1992 | Ford | Bronco | Front Upper | ||
| 1992 | Ford | F-150 | 4WD | Front Upper | |
| 1992 | Ford | F-250 | 4WD | Front Upper | |
| 1992 | Ford | F-350 | 4WD | Front Upper | |
| 1991 | Ford | Bronco | Front Upper | ||
| 1991 | Ford | F-150 | 4WD | Front Upper | |
| 1991 | Ford | F-250 | 4WD | Front Upper | |
| 1991 | Ford | F-350 | 4WD | Front Upper | |
| 1990 | Ford | Bronco | Front Upper | ||
| 1990 | Ford | F-150 | 4WD | Front Upper | |
| 1990 | Ford | F-250 | 4WD | Front Upper | |
| 1990 | Ford | F-350 | 4WD | Front Upper | |
| 1989 | Ford | Bronco | Front Upper | ||
| 1989 | Ford | F-150 | 4WD | Front Upper | |
| 1989 | Ford | F-250 | 4WD | Front Upper | |
| 1989 | Ford | F-350 | 4WD | Front Upper | |
| 1988 | Ford | Bronco | Front Upper | ||
| 1988 | Ford | F-150 | 4WD | Front Upper | |
| 1988 | Ford | F-250 | 4WD | Front Upper | |
| 1988 | Ford | F-350 | 4WD | Front Upper | |
| 1987 | Ford | Bronco | Front Upper | ||
| 1987 | Ford | F-150 | 4WD | Front Upper | |
| 1987 | Ford | F-250 | 4WD | Front Upper | |
| 1987 | Ford | F-350 | 4WD | Front Upper | |
| 1986 | Ford | Bronco | Front Upper | ||
| 1986 | Ford | F-150 | 4WD | Front Upper | |
| 1986 | Ford | F-250 | 4WD | Front Upper | |
| 1986 | Ford | F-350 | 4WD | Front Upper | |
| 1985 | Ford | Bronco | Front Upper | ||
| 1985 | Ford | F-150 | 4WD | Front Upper | |
| 1985 | Ford | F-250 | 4WD | Front Upper | |
| 1985 | Ford | F-350 | 4WD | Front Upper | |
| 1984 | Ford | Bronco | Front Upper | ||
| 1984 | Ford | F-150 | 4WD | Front Upper | |
| 1984 | Ford | F-250 | 4WD | Front Upper | |
| 1984 | Ford | F-350 | 4WD | Front Upper | |
| 1983 | Ford | Bronco | Front Upper | ||
| 1983 | Ford | F-150 | 4WD | Front Upper | |
| 1983 | Ford | F-250 | 4WD | Front Upper | |
| 1983 | Ford | F-350 | 4WD | Front Upper | |
| 1982 | Ford | Bronco | Front Upper | ||
| 1982 | Ford | F-150 | 4WD | Front Upper | |
| 1982 | Ford | F-250 | 4WD | Front Upper | |
| 1982 | Ford | F-350 | 4WD | Front Upper | |
| 1981 | Ford | Bronco | Front Upper | ||
| 1981 | Ford | F-150 | 4WD | Front Upper | |
| 1981 | Ford | F-250 | 4WD | Front Upper | |
| 1981 | Ford | F-350 | 4WD | Front Upper | |
| 1980 | Ford | Bronco | Front Upper | ||
| 1980 | Ford | F-150 | 4WD | Front Upper | |
| 1980 | Ford | F-250 | 4WD | Front Upper | |
| 1980 | Ford | F-350 | 4WD | Front Upper |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.