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Delphi TC1660 Suspension Ball Joint - Front Upper
Delphi Suspension Ball Joint TC1660 Overview
The Delphi TC1660 suspension ball joint is engineered for reliable performance in Ford vehicles including Bronco II, Explorer, F-100, F-150, and Ranger models. Constructed from durable steel with a black finish, this suspension component is designed to maintain proper steering and suspension alignment under standard driving conditions.
- Material: High-strength steel construction for durability
- Maximum outside diameter: 1.685 inches (42.8 mm)
- Length: 73 mm
- Color: Black
- Grease fitting included for easy maintenance
- Dust boot made from chloroprene rubber to protect against contaminants
- Mounting hardware and nuts included for installation
- Pressed mounting type with three mounting holes spaced 58 mm apart
- Greaseable design to extend service life
- Wrench size: 17 mm (0.669 inches)
Detailed Product Description
The Delphi TC1660 suspension ball joint is a standard-grade suspension component designed to replace worn or damaged ball joints on select Ford trucks and SUVs. Its steel construction ensures strength and resistance to wear, while the included grease fitting allows for routine lubrication, helping to maintain smooth steering and suspension articulation. The dust boot, made from durable chloroprene rubber, protects the joint from dirt, moisture, and debris, reducing the risk of premature failure. This ball joint assembly comes with all necessary mounting hardware, including nuts and bolts, facilitating a straightforward installation process. The pressed mounting type with three mounting holes ensures a secure fit on compatible Ford Bronco II, Explorer, F-100, F-150, and Ranger models.
Common Applications and Problem Resolution
- Restores proper steering control and suspension stability
- Eliminates clunking or knocking noises from worn ball joints
- Prevents uneven tire wear caused by suspension misalignment
- Reduces vibration and improves ride quality
- Addresses grease leakage and contamination issues with a sealed dust boot
Installation Notes and Tips
Installation of the Delphi TC1660 ball joint requires basic suspension tools and mechanical knowledge. Ensure the vehicle is securely lifted and supported before beginning work. The included mounting hardware simplifies replacement, but verify torque specifications according to the vehicle’s service manual. Regularly lubricate the ball joint through the grease fitting to maintain optimal performance and extend service life. Inspect the dust boot for damage during installation and replace if necessary to prevent contamination.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet or exceed OEM standards for fit, form, and function. The TC1660 ball joint undergoes rigorous quality control to ensure durability and reliable operation. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or the manufacturer for exact warranty terms.
| Brand | Delphi |
|---|---|
| Part Number | TC1660 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | No |
| Color | Black |
| Cotter Pin Hole | No |
| Cotter Pin Included | No |
| Distance Between Mounting Holes | 58.0 |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Height | 3.205 |
| Height | 81.4 |
| Item Grade | Standard Replacement |
| Length | 73 |
| Material | Steel |
| Maximum Outside Diameter | 1.685 |
| Maximum Outside Diameter | 42.8 |
| Mount Plate Included | No |
| Mounting Bolt Head Diameter | 0.748 |
| Mounting Bolt Head Diameter | 19.0 |
| Mounting Bolt Length | 2.224 |
| Mounting Bolt Length | 56.5 |
| Mounting Bolt Shank Diameter | 0.394 |
| Mounting Bolt Shank Diameter | 10.0 |
| Mounting Bolt Thread Diameter | 10.0 |
| Mounting Bolt Thread Length | 1.181 |
| Mounting Bolt Thread Length | 30.0 |
| Mounting Bolt Thread Pitch | 1.5 |
| Mounting Bolts Included | Yes |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 3 |
| Mounting Type | Pressed |
| Nuts Included | Yes |
| Position(s) | Front Upper |
| Suspension Grade Type | Standard |
| Tapered Stud | No |
| Washers Included | No |
| Width | 59.5 |
| Wrench Size | 0.669 |
| Wrench Size | 17.0 |
This part fits 35 vehicles. Search below:
| Year | Make | Model | Drive Type | Position | Notes |
|---|---|---|---|---|---|
| 1997 | Ford | Ranger | 4WD | Front Upper | |
| 1996 | Ford | Ranger | 4WD | Front Upper | |
| 1995 | Ford | Ranger | 4WD | Front Upper | |
| 1994 | Ford | Explorer | 4WD | Front Upper | |
| 1994 | Ford | Ranger | 4WD | Front Upper | |
| 1993 | Ford | Explorer | 4WD | Front Upper | |
| 1993 | Ford | Ranger | 4WD | Front Upper | |
| 1992 | Ford | Explorer | 4WD | Front Upper | |
| 1992 | Ford | Ranger | 4WD | Front Upper | |
| 1991 | Ford | Explorer | 4WD | Front Upper | Uses Threaded Stud |
| 1991 | Ford | Ranger | 4WD | Front Upper | |
| 1990 | Ford | Bronco II | 4WD | Front Upper | Uses Threaded Stud |
| 1990 | Ford | Ranger | 4WD | Front Upper | Uses Threaded Stud |
| 1989 | Ford | Bronco II | 4WD | Front Upper | |
| 1989 | Ford | Ranger | 4WD | Front Upper | |
| 1988 | Ford | Bronco II | 4WD | Front Upper | |
| 1988 | Ford | Ranger | 4WD | Front Upper | |
| 1987 | Ford | Bronco II | 4WD | Front Upper | |
| 1987 | Ford | Ranger | 4WD | Front Upper | |
| 1986 | Ford | Bronco II | 4WD | Front Upper | |
| 1986 | Ford | F-150 | RWD | Front Upper | |
| 1986 | Ford | Ranger | 4WD | Front Upper | |
| 1985 | Ford | Bronco II | Front Upper | ||
| 1985 | Ford | F-150 | RWD | Front Upper | |
| 1985 | Ford | Ranger | 4WD | Front Upper | |
| 1984 | Ford | Bronco II | Front Upper | ||
| 1984 | Ford | F-150 | RWD | Front Upper | |
| 1984 | Ford | Ranger | 4WD | Front Upper | |
| 1983 | Ford | F-100 | Front Upper | ||
| 1983 | Ford | F-150 | RWD | Front Upper | |
| 1983 | Ford | Ranger | 4WD | Front Upper | |
| 1982 | Ford | F-100 | Front Upper | ||
| 1982 | Ford | F-150 | RWD | Front Upper | |
| 1981 | Ford | F-100 | Front Upper | ||
| 1981 | Ford | F-150 | RWD | Front Upper |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.