HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC1660 Suspension Ball Joint - Front Upper
Part #: TC1660

Delphi TC1660 Suspension Ball Joint - Front Upper

Front Upper
35 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, Ranger, Explorer, Bronco II, and F-100
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Delphi Suspension Ball Joint TC1660 Overview

The Delphi TC1660 suspension ball joint is engineered for reliable performance in Ford vehicles including Bronco II, Explorer, F-100, F-150, and Ranger models. Constructed from durable steel with a black finish, this suspension component is designed to maintain proper steering and suspension alignment under standard driving conditions.

  • Material: High-strength steel construction for durability
  • Maximum outside diameter: 1.685 inches (42.8 mm)
  • Length: 73 mm
  • Color: Black
  • Grease fitting included for easy maintenance
  • Dust boot made from chloroprene rubber to protect against contaminants
  • Mounting hardware and nuts included for installation
  • Pressed mounting type with three mounting holes spaced 58 mm apart
  • Greaseable design to extend service life
  • Wrench size: 17 mm (0.669 inches)

Detailed Product Description

The Delphi TC1660 suspension ball joint is a standard-grade suspension component designed to replace worn or damaged ball joints on select Ford trucks and SUVs. Its steel construction ensures strength and resistance to wear, while the included grease fitting allows for routine lubrication, helping to maintain smooth steering and suspension articulation. The dust boot, made from durable chloroprene rubber, protects the joint from dirt, moisture, and debris, reducing the risk of premature failure. This ball joint assembly comes with all necessary mounting hardware, including nuts and bolts, facilitating a straightforward installation process. The pressed mounting type with three mounting holes ensures a secure fit on compatible Ford Bronco II, Explorer, F-100, F-150, and Ranger models.

Common Applications and Problem Resolution

  • Restores proper steering control and suspension stability
  • Eliminates clunking or knocking noises from worn ball joints
  • Prevents uneven tire wear caused by suspension misalignment
  • Reduces vibration and improves ride quality
  • Addresses grease leakage and contamination issues with a sealed dust boot

Installation Notes and Tips

Installation of the Delphi TC1660 ball joint requires basic suspension tools and mechanical knowledge. Ensure the vehicle is securely lifted and supported before beginning work. The included mounting hardware simplifies replacement, but verify torque specifications according to the vehicle’s service manual. Regularly lubricate the ball joint through the grease fitting to maintain optimal performance and extend service life. Inspect the dust boot for damage during installation and replace if necessary to prevent contamination.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards for fit, form, and function. The TC1660 ball joint undergoes rigorous quality control to ensure durability and reliable operation. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or the manufacturer for exact warranty terms.

BrandDelphi
Part NumberTC1660
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedNo
ColorBlack
Cotter Pin HoleNo
Cotter Pin IncludedNo
Distance Between Mounting Holes58.0
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedYes
GreaseableYes
Height3.205
Height81.4
Item GradeStandard Replacement
Length73
MaterialSteel
Maximum Outside Diameter1.685
Maximum Outside Diameter42.8
Mount Plate IncludedNo
Mounting Bolt Head Diameter0.748
Mounting Bolt Head Diameter19.0
Mounting Bolt Length2.224
Mounting Bolt Length56.5
Mounting Bolt Shank Diameter0.394
Mounting Bolt Shank Diameter10.0
Mounting Bolt Thread Diameter10.0
Mounting Bolt Thread Length1.181
Mounting Bolt Thread Length30.0
Mounting Bolt Thread Pitch1.5
Mounting Bolts IncludedYes
Mounting Hardware IncludedYes
Mounting Hole Quantity3
Mounting TypePressed
Nuts IncludedYes
Position(s)Front Upper
Suspension Grade TypeStandard
Tapered StudNo
Washers IncludedNo
Width59.5
Wrench Size0.669
Wrench Size17.0

This part fits 35 vehicles. Search below:

YearMakeModelDrive TypePositionNotes
1997FordRanger4WDFront Upper
1996FordRanger4WDFront Upper
1995FordRanger4WDFront Upper
1994FordExplorer4WDFront Upper
1994FordRanger4WDFront Upper
1993FordExplorer4WDFront Upper
1993FordRanger4WDFront Upper
1992FordExplorer4WDFront Upper
1992FordRanger4WDFront Upper
1991FordExplorer4WDFront UpperUses Threaded Stud
1991FordRanger4WDFront Upper
1990FordBronco II4WDFront UpperUses Threaded Stud
1990FordRanger4WDFront UpperUses Threaded Stud
1989FordBronco II4WDFront Upper
1989FordRanger4WDFront Upper
1988FordBronco II4WDFront Upper
1988FordRanger4WDFront Upper
1987FordBronco II4WDFront Upper
1987FordRanger4WDFront Upper
1986FordBronco II4WDFront Upper
1986FordF-150RWDFront Upper
1986FordRanger4WDFront Upper
1985FordBronco IIFront Upper
1985FordF-150RWDFront Upper
1985FordRanger4WDFront Upper
1984FordBronco IIFront Upper
1984FordF-150RWDFront Upper
1984FordRanger4WDFront Upper
1983FordF-100Front Upper
1983FordF-150RWDFront Upper
1983FordRanger4WDFront Upper
1982FordF-100Front Upper
1982FordF-150RWDFront Upper
1981FordF-100Front Upper
1981FordF-150RWDFront Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

101-5198B8412E0TZ-3049BE3TZ-3049BJBJ871K8412TMK8412T

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.