HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC1661 Suspension Ball Joint - Front Lower
Part #: TC1661

Delphi TC1661 Suspension Ball Joint - Front Lower

Front Lower
10 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, F-150
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Delphi Suspension Ball Joint for Ford F-150

The Delphi TC1661 suspension ball joint is engineered for reliable performance in Ford F-150 trucks. Designed with durable materials and essential hardware, this ball joint supports smooth steering and suspension operation.

  • Constructed with alloy steel SAE 5140 ball and carbon steel housing
  • Maximum outside diameter of 1.969 inches (50.0 mm)
  • Length of 98 mm and height of 3.858 inches
  • Includes castle nut, cotter pin, washers, and mounting hardware
  • Grease fitting and dust boot made of chloroprene rubber for protection and maintenance
  • Threaded, tapered stud with 0.75 inch diameter and 1.122 inch thread length
  • Press-in mounting type with greaseable design

Durable Construction and Design Features

The Delphi TC1661 suspension ball joint is built to meet standard suspension grade requirements, ensuring compatibility with Ford F-150 models. The ball joint assembly features a robust alloy steel ball and carbon steel housing for strength and longevity. Its gray finish and chloroprene rubber dust boot protect internal components from dirt and moisture. The inclusion of a grease fitting allows for regular lubrication, extending the service life of the joint. The tapered, threaded stud with a 0.125 taper per foot ensures secure fitment and alignment during installation.

Compatible Applications and Use Cases

This suspension ball joint is specifically compatible with Ford F-150 trucks, providing a direct replacement for worn or damaged components. It is designed to address common suspension issues such as:

  • Excessive play or looseness in steering linkage
  • Uneven tire wear caused by suspension misalignment
  • Clunking or knocking noises during driving over bumps
  • Reduced steering responsiveness or stability
  • Worn or torn dust boots allowing contamination

Installation Notes and Tips

The Delphi TC1661 ball joint is a press-in type, requiring appropriate tools for removal and installation. The included mounting hardware, castle nut, cotter pin, and washers facilitate secure assembly. Ensure the grease fitting is accessible for maintenance after installation. Proper torque specifications should be followed to avoid damage to the tapered stud and ensure safe operation. It is recommended to inspect related suspension components during replacement.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet industry standards for durability and performance. The TC1661 ball joint undergoes quality control inspections to ensure fitment accuracy and material integrity. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects. Consult product documentation or authorized sources for warranty terms related to this part.

BrandDelphi
Part NumberTC1661
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedYes
ColorGray
Cotter Pin HoleYes
Cotter Pin IncludedYes
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedYes
GreaseableYes
Height3.858
Item GradeStandard Replacement
Length98
MaterialBall Material - Alloy Steel SAE 5140, Housing Material - Carbon Steel SAE 1040
Maximum Outside Diameter1.969
Maximum Outside Diameter50.0
Mount Plate IncludedNo
Mounting Bolts IncludedNo
Mounting Hardware IncludedYes
Mounting TypePress In
Nuts IncludedYes
Position(s)Front Lower
Stud Taper Per Foot0.125
Stud Tapered End 1 Diameter0.882
Stud Tapered End 1 Diameter22.4
Stud Tapered End 2 Diameter0.768
Stud Tapered End 2 Diameter19.5
Stud Thread Diameter0.75
Stud Thread Length1.122
Stud Threads Per Inch16
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedYes
Width50.0

This part fits 10 vehicles. Search below:

YearMakeModelDrive TypePositionNotes
1996FordF-150RWDFront Lower
1995FordF-150RWDFront Lower
1994FordF-150RWDFront Lower
1993FordF-150RWDFront Lower
1992FordF-150RWDFront Lower
1991FordF-150RWDFront Lower
1990FordF-150RWDFront Lower
1989FordF-150RWDFront Lower
1988FordF-150RWDFront Lower
1987FordF-150RWDFront Lower

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

B8431E7TZ-3050AJBJ7021K8431TMK8431T

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.