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Delphi TC1663 Suspension Ball Joint - Front Lower
Delphi Suspension Ball Joint for Ford F-250 and F-350
The Delphi TC1663 suspension ball joint is engineered for reliable performance in Ford F-250, F-250 HD, and F-350 trucks. Designed with durable materials and essential features, this ball joint supports suspension integrity and smooth steering response.
- Ball material constructed from alloy steel SAE 5140 for strength and durability
- Housing made of carbon steel for robust support
- Maximum outside diameter of 2.205 inches (56.0 mm) and width of 56.0 mm
- Length options of 104 mm and 494 mm for precise fitment
- Gray color finish with chloroprene rubber dust boot included for protection
- Grease fitting included for easy maintenance and extended service life
- Press-in mounting type with tapered threaded stud (0.75 inch diameter, 0.945 inch length)
- Mounting hardware, washers, and nuts included for installation convenience
Durable Construction and Design Details
The Delphi TC1663 suspension ball joint features a ball made from SAE 5140 alloy steel, known for its toughness and wear resistance, paired with a carbon steel housing to withstand the rigors of heavy-duty use. The included chloroprene rubber dust boot protects the joint from dirt and moisture, helping to maintain smooth operation. This ball joint assembly is greaseable, allowing for routine lubrication through the included grease fitting, which helps prevent premature wear. The tapered stud design ensures a secure fit in the suspension system of Ford F-250 and F-350 models, supporting stable steering and suspension movement.
Compatible Applications and Common Uses
- Replacement for worn or damaged suspension ball joints on Ford F-250, F-250 HD, and F-350 trucks
- Restores proper steering alignment and suspension articulation
- Addresses issues such as uneven tire wear, clunking noises, and loose steering feel
- Helps maintain vehicle handling and safety under load
Installation Notes and Tips
This Delphi suspension ball joint is designed for press-in mounting and includes necessary mounting hardware, washers, and nuts for installation. The tapered threaded stud requires proper torque specifications to ensure secure attachment. Since the ball joint is greaseable, it is recommended to lubricate the joint during installation and at regular service intervals to maximize lifespan. Note that the castle nut, cotter pin, and mounting bolts are not included and should be sourced separately if needed.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet industry standards for durability and performance. The TC1663 ball joint assembly undergoes quality checks to ensure fitment accuracy and material integrity. While specific warranty details are not provided here, Delphi typically offers coverage against manufacturing defects. Consult product documentation or authorized sources for warranty terms related to this part.
| Brand | Delphi |
|---|---|
| Part Number | TC1663 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | No |
| Color | Gray |
| Cotter Pin Hole | No |
| Cotter Pin Included | No |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Height | 4.094 |
| Item Grade | Standard Replacement |
| Length | 104 |
| Length | 494 |
| Material | Ball Material - Alloy Steel SAE 5140, Housing Material - Carbon Steel SAE 1040 |
| Maximum Outside Diameter | 2.205 |
| Maximum Outside Diameter | 56.0 |
| Mount Plate Included | No |
| Mounting Bolts Included | No |
| Mounting Hardware Included | Yes |
| Mounting Type | Press In |
| Nuts Included | Yes |
| Position(s) | Front Lower |
| Stud Taper Per Foot | 0.125 |
| Stud Tapered End 1 Diameter | 0.996 |
| Stud Tapered End 1 Diameter | 25.3 |
| Stud Tapered End 2 Diameter | 0.878 |
| Stud Tapered End 2 Diameter | 22.3 |
| Stud Thread Diameter | 0.75 |
| Stud Thread Length | 0.945 |
| Stud Threads Per Inch | 16 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | Yes |
| Width | 56.0 |
This part fits 24 vehicles. Search below:
| Year | Make | Model | Drive Type | Position | Notes |
|---|---|---|---|---|---|
| 1997 | Ford | F-250 HD | 4WD | Front Lower | with 4600lb Axle(s) |
| 1996 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1995 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1994 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1993 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1992 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1991 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1990 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1989 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1988 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1987 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1986 | Ford | F-250 | 4WD | Front Lower | with 4600lb Axle(s); with 4.10 Gear Ratio |
| 1985 | Ford | F-250 | 4WD | Front Lower | with 4500lb & 4600lb Axle; with 4.10 Gear Ratio |
| 1985 | Ford | F-350 | 4WD | Front Lower | |
| 1984 | Ford | F-250 | 4WD | Front Lower | with 4500lb & 4600lb Axle; with 4.10 Gear Ratio |
| 1984 | Ford | F-350 | 4WD | Front Lower | |
| 1983 | Ford | F-250 | 4WD | Front Lower | with 4500lb & 4600lb Axle; with 4.10 Gear Ratio |
| 1983 | Ford | F-350 | 4WD | Front Lower | |
| 1982 | Ford | F-250 | 4WD | Front Lower | with 4500lb & 4600lb Axle; with 4.10 Gear Ratio |
| 1982 | Ford | F-350 | 4WD | Front Lower | |
| 1981 | Ford | F-250 | 4WD | Front Lower | with 4500lb & 4600lb Axle; with 4.10 Gear Ratio |
| 1981 | Ford | F-350 | 4WD | Front Lower | with 4500lb Axle(s) |
| 1980 | Ford | F-250 | 4WD | Front Lower | with 4500lb & 4600lb Axle; with 4.10 Gear Ratio |
| 1980 | Ford | F-350 | 4WD | Front Lower | with 4500lb Axle(s) |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.