HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC1663 Suspension Ball Joint - Front Lower
Part #: TC1663

Delphi TC1663 Suspension Ball Joint - Front Lower

Front Lower
24 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, F-250 HD, F-250, and F-350
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Delphi Suspension Ball Joint for Ford F-250 and F-350

The Delphi TC1663 suspension ball joint is engineered for reliable performance in Ford F-250, F-250 HD, and F-350 trucks. Designed with durable materials and essential features, this ball joint supports suspension integrity and smooth steering response.

  • Ball material constructed from alloy steel SAE 5140 for strength and durability
  • Housing made of carbon steel for robust support
  • Maximum outside diameter of 2.205 inches (56.0 mm) and width of 56.0 mm
  • Length options of 104 mm and 494 mm for precise fitment
  • Gray color finish with chloroprene rubber dust boot included for protection
  • Grease fitting included for easy maintenance and extended service life
  • Press-in mounting type with tapered threaded stud (0.75 inch diameter, 0.945 inch length)
  • Mounting hardware, washers, and nuts included for installation convenience

Durable Construction and Design Details

The Delphi TC1663 suspension ball joint features a ball made from SAE 5140 alloy steel, known for its toughness and wear resistance, paired with a carbon steel housing to withstand the rigors of heavy-duty use. The included chloroprene rubber dust boot protects the joint from dirt and moisture, helping to maintain smooth operation. This ball joint assembly is greaseable, allowing for routine lubrication through the included grease fitting, which helps prevent premature wear. The tapered stud design ensures a secure fit in the suspension system of Ford F-250 and F-350 models, supporting stable steering and suspension movement.

Compatible Applications and Common Uses

  • Replacement for worn or damaged suspension ball joints on Ford F-250, F-250 HD, and F-350 trucks
  • Restores proper steering alignment and suspension articulation
  • Addresses issues such as uneven tire wear, clunking noises, and loose steering feel
  • Helps maintain vehicle handling and safety under load

Installation Notes and Tips

This Delphi suspension ball joint is designed for press-in mounting and includes necessary mounting hardware, washers, and nuts for installation. The tapered threaded stud requires proper torque specifications to ensure secure attachment. Since the ball joint is greaseable, it is recommended to lubricate the joint during installation and at regular service intervals to maximize lifespan. Note that the castle nut, cotter pin, and mounting bolts are not included and should be sourced separately if needed.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet industry standards for durability and performance. The TC1663 ball joint assembly undergoes quality checks to ensure fitment accuracy and material integrity. While specific warranty details are not provided here, Delphi typically offers coverage against manufacturing defects. Consult product documentation or authorized sources for warranty terms related to this part.

BrandDelphi
Part NumberTC1663
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedNo
ColorGray
Cotter Pin HoleNo
Cotter Pin IncludedNo
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedYes
GreaseableYes
Height4.094
Item GradeStandard Replacement
Length104
Length494
MaterialBall Material - Alloy Steel SAE 5140, Housing Material - Carbon Steel SAE 1040
Maximum Outside Diameter2.205
Maximum Outside Diameter56.0
Mount Plate IncludedNo
Mounting Bolts IncludedNo
Mounting Hardware IncludedYes
Mounting TypePress In
Nuts IncludedYes
Position(s)Front Lower
Stud Taper Per Foot0.125
Stud Tapered End 1 Diameter0.996
Stud Tapered End 1 Diameter25.3
Stud Tapered End 2 Diameter0.878
Stud Tapered End 2 Diameter22.3
Stud Thread Diameter0.75
Stud Thread Length0.945
Stud Threads Per Inch16
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedYes
Width56.0

This part fits 24 vehicles. Search below:

YearMakeModelDrive TypePositionNotes
1997FordF-250 HD4WDFront Lowerwith 4600lb Axle(s)
1996FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1995FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1994FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1993FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1992FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1991FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1990FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1989FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1988FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1987FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1986FordF-2504WDFront Lowerwith 4600lb Axle(s); with 4.10 Gear Ratio
1985FordF-2504WDFront Lowerwith 4500lb & 4600lb Axle; with 4.10 Gear Ratio
1985FordF-3504WDFront Lower
1984FordF-2504WDFront Lowerwith 4500lb & 4600lb Axle; with 4.10 Gear Ratio
1984FordF-3504WDFront Lower
1983FordF-2504WDFront Lowerwith 4500lb & 4600lb Axle; with 4.10 Gear Ratio
1983FordF-3504WDFront Lower
1982FordF-2504WDFront Lowerwith 4500lb & 4600lb Axle; with 4.10 Gear Ratio
1982FordF-3504WDFront Lower
1981FordF-2504WDFront Lowerwith 4500lb & 4600lb Axle; with 4.10 Gear Ratio
1981FordF-3504WDFront Lowerwith 4500lb Axle(s)
1980FordF-2504WDFront Lowerwith 4500lb & 4600lb Axle; with 4.10 Gear Ratio
1980FordF-3504WDFront Lowerwith 4500lb Axle(s)

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

B8435E0TZ-3050BF6TZ-3050GAJBJ7010K8435MK8435

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.