HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC1665 Suspension Ball Joint - Front Lower
Part #: TC1665

Delphi TC1665 Suspension Ball Joint - Front Lower

Front Lower
30 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford and Mazda, Ranger, B2300, B4000, B3000, Explorer, Navajo, and Bronco II
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Delphi Suspension Ball Joint TC1665 Overview

The Delphi Suspension Ball Joint TC1665 is engineered for reliable suspension performance in select Ford and Mazda trucks and SUVs. Designed with durable steel construction and a greaseable design, this ball joint supports smooth steering and suspension articulation for vehicles like the Ford Ranger and Mazda B2300.

  • Constructed from high-strength steel for durability
  • Includes castle nut, cotter pin, and mounting hardware for secure installation
  • Grease fitting included for easy maintenance and extended service life
  • Equipped with a chloroprene rubber dust boot to protect against contaminants
  • Pressed mounting type with threaded stud for precise fitment
  • Compatible with Ford B2300, B3000, B4000, Bronco II, Explorer, Ranger and Mazda Navajo models

Technical Specifications and Features

The TC1665 suspension ball joint features a maximum outside diameter of 2.126 inches (54.0 mm) and a length of 48 mm, providing a robust fit for suspension systems requiring standard suspension grade components. The stud thread diameter measures 0.625 inches (15.8 mm) with a stud thread length of 1.102 inches (28.0 mm), ensuring compatibility with factory mounting points. The assembly includes a dust boot made from chloroprene rubber (CR) to resist wear and environmental damage. This ball joint is greaseable, allowing for routine lubrication to maintain optimal performance and reduce premature wear.

Compatible Vehicles and Applications

This Delphi ball joint TC1665 is specifically designed for use in the suspension systems of Ford and Mazda trucks and SUVs, including:

  • Ford B2300, B3000, B4000
  • Ford Bronco II, Explorer, Ranger
  • Mazda Navajo

It is ideal for replacing worn or damaged ball joints to restore proper steering and suspension function in these models.

Common Issues Addressed by Delphi TC1665 Ball Joint

  • Excessive play or looseness in steering linkage
  • Uneven tire wear caused by suspension misalignment
  • Clunking or knocking noises from front suspension
  • Reduced steering responsiveness or stability
  • Contaminant ingress causing premature joint failure

Installation Notes and Tips

Installation of the Delphi TC1665 ball joint requires pressing the unit into the control arm or mounting location. The included castle nut, cotter pin, and mounting hardware ensure a secure fit. Grease the ball joint through the provided grease fitting after installation and periodically during vehicle maintenance to prolong service life. Verify torque specifications according to the vehicle manufacturer’s guidelines to ensure proper installation.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards for fit, form, and function. The TC1665 ball joint is built with quality materials and includes protective features such as a durable dust boot and grease fitting. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship to support long-term reliability.

BrandDelphi
Part NumberTC1665
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedYes
ColorGray
Cotter Pin HoleYes
Cotter Pin IncludedYes
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedYes
GreaseableYes
Height4.705
Height119.5
Item GradeStandard Replacement
Length48
MaterialSteel
Maximum Outside Diameter2.126
Maximum Outside Diameter54.0
Mount Plate IncludedNo
Mounting Hardware IncludedYes
Mounting Hole Quantity0
Mounting TypePressed
Nuts IncludedYes
Position(s)Front Lower
Stud Tapered End 1 Diameter0.723
Stud Tapered End 1 Diameter18.37
Stud Tapered End 2 Diameter0.827
Stud Tapered End 2 Diameter21.0
Stud Thread Diameter0.625
Stud Thread Diameter15.8
Stud Thread Length1.102
Stud Thread Length28.0
Stud Thread Pitch0.7
Stud Threads Per Inch18
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedNo
Width54.0

This part fits 30 vehicles. Search below:

YearMakeModelDrive TypePositionNotes
1997FordRangerRWDFront Lower
1997MazdaB2300Front Lower
1997MazdaB3000RWDFront Lower
1997MazdaB4000RWDFront Lower
1996FordRangerRWDFront Lower
1996MazdaB2300RWDFront Lower
1996MazdaB3000RWDFront Lower
1996MazdaB4000RWDFront Lower
1995FordRangerRWDFront Lower
1995MazdaB2300RWDFront Lower
1995MazdaB3000RWDFront Lower
1995MazdaB4000RWDFront Lower
1994FordExplorerRWDFront Lower
1994FordRangerRWDFront Lower
1994MazdaB2300Front Lower
1994MazdaB3000RWDFront Lower
1994MazdaB4000RWDFront Lower
1994MazdaNavajoRWDFront Lower
1993FordExplorerRWDFront Lower
1993FordRangerRWDFront Lower
1993MazdaNavajoRWDFront Lower
1992FordExplorerRWDFront Lower
1992FordRangerRWDFront Lower
1992MazdaNavajoRWDFront Lower
1991FordExplorerRWDFront Lower
1991FordRangerRWDFront Lower
1990FordBronco IIRWDFront Lower
1990FordRangerRWDFront Lower
1989FordBronco IIRWDFront Lower
1989FordRangerRWDFront Lower

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

101-5199531-396BJ86025BJ86385BJ86385XLE3TZ 3050-AF3TZ3105AF3TZ3106AK8561TK8673MK8561T

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.