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Delphi TC1665 Suspension Ball Joint - Front Lower
Delphi Suspension Ball Joint TC1665 Overview
The Delphi Suspension Ball Joint TC1665 is engineered for reliable suspension performance in select Ford and Mazda trucks and SUVs. Designed with durable steel construction and a greaseable design, this ball joint supports smooth steering and suspension articulation for vehicles like the Ford Ranger and Mazda B2300.
- Constructed from high-strength steel for durability
- Includes castle nut, cotter pin, and mounting hardware for secure installation
- Grease fitting included for easy maintenance and extended service life
- Equipped with a chloroprene rubber dust boot to protect against contaminants
- Pressed mounting type with threaded stud for precise fitment
- Compatible with Ford B2300, B3000, B4000, Bronco II, Explorer, Ranger and Mazda Navajo models
Technical Specifications and Features
The TC1665 suspension ball joint features a maximum outside diameter of 2.126 inches (54.0 mm) and a length of 48 mm, providing a robust fit for suspension systems requiring standard suspension grade components. The stud thread diameter measures 0.625 inches (15.8 mm) with a stud thread length of 1.102 inches (28.0 mm), ensuring compatibility with factory mounting points. The assembly includes a dust boot made from chloroprene rubber (CR) to resist wear and environmental damage. This ball joint is greaseable, allowing for routine lubrication to maintain optimal performance and reduce premature wear.
Compatible Vehicles and Applications
This Delphi ball joint TC1665 is specifically designed for use in the suspension systems of Ford and Mazda trucks and SUVs, including:
- Ford B2300, B3000, B4000
- Ford Bronco II, Explorer, Ranger
- Mazda Navajo
It is ideal for replacing worn or damaged ball joints to restore proper steering and suspension function in these models.
Common Issues Addressed by Delphi TC1665 Ball Joint
- Excessive play or looseness in steering linkage
- Uneven tire wear caused by suspension misalignment
- Clunking or knocking noises from front suspension
- Reduced steering responsiveness or stability
- Contaminant ingress causing premature joint failure
Installation Notes and Tips
Installation of the Delphi TC1665 ball joint requires pressing the unit into the control arm or mounting location. The included castle nut, cotter pin, and mounting hardware ensure a secure fit. Grease the ball joint through the provided grease fitting after installation and periodically during vehicle maintenance to prolong service life. Verify torque specifications according to the vehicle manufacturer’s guidelines to ensure proper installation.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet or exceed OEM standards for fit, form, and function. The TC1665 ball joint is built with quality materials and includes protective features such as a durable dust boot and grease fitting. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship to support long-term reliability.
| Brand | Delphi |
|---|---|
| Part Number | TC1665 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | Yes |
| Color | Gray |
| Cotter Pin Hole | Yes |
| Cotter Pin Included | Yes |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Height | 4.705 |
| Height | 119.5 |
| Item Grade | Standard Replacement |
| Length | 48 |
| Material | Steel |
| Maximum Outside Diameter | 2.126 |
| Maximum Outside Diameter | 54.0 |
| Mount Plate Included | No |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 0 |
| Mounting Type | Pressed |
| Nuts Included | Yes |
| Position(s) | Front Lower |
| Stud Tapered End 1 Diameter | 0.723 |
| Stud Tapered End 1 Diameter | 18.37 |
| Stud Tapered End 2 Diameter | 0.827 |
| Stud Tapered End 2 Diameter | 21.0 |
| Stud Thread Diameter | 0.625 |
| Stud Thread Diameter | 15.8 |
| Stud Thread Length | 1.102 |
| Stud Thread Length | 28.0 |
| Stud Thread Pitch | 0.7 |
| Stud Threads Per Inch | 18 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | No |
| Width | 54.0 |
This part fits 30 vehicles. Search below:
| Year | Make | Model | Drive Type | Position | Notes |
|---|---|---|---|---|---|
| 1997 | Ford | Ranger | RWD | Front Lower | |
| 1997 | Mazda | B2300 | Front Lower | ||
| 1997 | Mazda | B3000 | RWD | Front Lower | |
| 1997 | Mazda | B4000 | RWD | Front Lower | |
| 1996 | Ford | Ranger | RWD | Front Lower | |
| 1996 | Mazda | B2300 | RWD | Front Lower | |
| 1996 | Mazda | B3000 | RWD | Front Lower | |
| 1996 | Mazda | B4000 | RWD | Front Lower | |
| 1995 | Ford | Ranger | RWD | Front Lower | |
| 1995 | Mazda | B2300 | RWD | Front Lower | |
| 1995 | Mazda | B3000 | RWD | Front Lower | |
| 1995 | Mazda | B4000 | RWD | Front Lower | |
| 1994 | Ford | Explorer | RWD | Front Lower | |
| 1994 | Ford | Ranger | RWD | Front Lower | |
| 1994 | Mazda | B2300 | Front Lower | ||
| 1994 | Mazda | B3000 | RWD | Front Lower | |
| 1994 | Mazda | B4000 | RWD | Front Lower | |
| 1994 | Mazda | Navajo | RWD | Front Lower | |
| 1993 | Ford | Explorer | RWD | Front Lower | |
| 1993 | Ford | Ranger | RWD | Front Lower | |
| 1993 | Mazda | Navajo | RWD | Front Lower | |
| 1992 | Ford | Explorer | RWD | Front Lower | |
| 1992 | Ford | Ranger | RWD | Front Lower | |
| 1992 | Mazda | Navajo | RWD | Front Lower | |
| 1991 | Ford | Explorer | RWD | Front Lower | |
| 1991 | Ford | Ranger | RWD | Front Lower | |
| 1990 | Ford | Bronco II | RWD | Front Lower | |
| 1990 | Ford | Ranger | RWD | Front Lower | |
| 1989 | Ford | Bronco II | RWD | Front Lower | |
| 1989 | Ford | Ranger | RWD | Front Lower |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.