Delphi TC1665 Suspension Ball Joint - Front Lower

Brand Delphi TC1665
Position Front Lower
Adjustable No
Ball Joint Assembly Yes
Bushings Included No
Castle Nut Included Yes
Color Gray
Cotter Pin Hole Yes
Cotter Pin Included Yes
Dust Boot Included Yes
Dust Boot Material Choloroprene Rubber (CR)
Grease Fitting Included Yes
Greaseable Yes
Height 4.705
Height 119.5
Item Grade Standard Replacement
Length 48
Material Steel
Maximum Outside Diameter 2.126
Maximum Outside Diameter 54.0
Mount Plate Included No
Mounting Hardware Included Yes
Mounting Hole Quantity 0
Mounting Type Pressed
Nuts Included Yes
Stud Tapered End 1 Diameter 0.723
Stud Tapered End 1 Diameter 18.37
Stud Tapered End 2 Diameter 0.827
Stud Tapered End 2 Diameter 21.0
Stud Thread Diameter 0.625
Stud Thread Diameter 15.8
Stud Thread Length 1.102
Stud Thread Length 28.0
Stud Thread Pitch 0.7
Stud Threads Per Inch 18
Stud Type Threaded
Suspension Grade Type Standard
Tapered Stud Yes
Washers Included No
Width 54.0
Fits Ford and Mazda · 30 vehicles

Standard replacement. OE expertise and dimensional analysis help ensure compatibility.

Steel construction. Built with a dust boot and greaseable design for dependable service.

Pressed ball joint assembly. Includes mounting hardware, castle nut, cotter pin, and nuts.

Cross-references Beck/Arnley 101-5199, Dorman - OE Solutions 531-396 and Dorman - Premium BJ86385XL for the same application. See all 11.

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Delphi TC1665 Front Lower Ball Joint

Delphi TC1665 is a standard replacement suspension ball joint for front lower applications on select Ford and Mazda trucks and SUVs. It is built with a steel body, greaseable design, and a pressed mounting style for OE-style service on the vehicles listed below.

Key Features

  • Steel construction with gray finish
  • Pressed-in mounting type for front lower suspension use
  • Grease fitting included for serviceable lubrication
  • Dust boot included with chloroprene rubber material
  • Castle nut, cotter pin, nuts, and mounting hardware included
  • Standard replacement grade with tapered threaded stud
  • OE-focused dimensional and material analysis for fit consistency

Detailed Description

Delphi TC1665 is engineered as a front lower suspension ball joint for 1989-1997 Ford Ranger, 1991-1994 Ford Explorer, 1989-1990 Ford Bronco II, 1994-1997 Mazda B2300, 1994-1997 Mazda B3000, 1994-1997 Mazda B4000, and 1992-1994 Mazda Navajo. This part number, TC1665, uses a pressed installation, a tapered threaded stud, and a greaseable service design to support steering and suspension articulation in the front lower position. Delphi applies OE-based dimensional and material analysis to help maintain proper part-to-vehicle compatibility, and its testing includes extreme temperature exposure and salt-spray durability validation.

This part cross-references MOOG Chassis Products (e.g., K8561T, K8673) for the same application.

What This Part Helps Address

  • Front-end looseness or play from a worn lower ball joint
  • Clunking or knocking noises from the front suspension
  • Uneven tire wear related to suspension joint wear
  • Steering wander caused by excess joint movement
  • Inspection failure due to worn suspension components

Installation Notes and Tips

Install TC1665 only in the front lower position listed for the vehicle. Because this is a pressed ball joint, proper removal and installation tools are required to service the control arm safely. Verify stud taper, thread size, and orientation before final assembly, and torque fasteners to the vehicle manufacturer’s specifications. After installation, inspect alignment and suspension geometry.

Quality Assurance

Delphi validates steering and suspension parts through OE-focused dimensional and material checks, along with environmental testing that includes sub-zero and high-temperature exposure and extended salt-spray resistance. That testing approach supports consistent fit and durability for the listed Ford and Mazda applications.

This part fits 30 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelDrive TypePositionNotes
1997FordRangerRWDFront Lower—
1997MazdaB2300—Front Lower—
1997MazdaB3000RWDFront Lower—
1997MazdaB4000RWDFront Lower—
1996FordRangerRWDFront Lower—
1996MazdaB2300RWDFront Lower—
1996MazdaB3000RWDFront Lower—
1996MazdaB4000RWDFront Lower—
1995FordRangerRWDFront Lower—
1995MazdaB2300RWDFront Lower—
1995MazdaB3000RWDFront Lower—
1995MazdaB4000RWDFront Lower—
1994FordExplorerRWDFront Lower—
1994FordRangerRWDFront Lower—
1994MazdaB2300—Front Lower—
1994MazdaB3000RWDFront Lower—
1994MazdaB4000RWDFront Lower—
1994MazdaNavajoRWDFront Lower—
1993FordExplorerRWDFront Lower—
1993FordRangerRWDFront Lower—
1993MazdaNavajoRWDFront Lower—
1992FordExplorerRWDFront Lower—
1992FordRangerRWDFront Lower—
1992MazdaNavajoRWDFront Lower—
1991FordExplorerRWDFront Lower—
1991FordRangerRWDFront Lower—
1990FordBronco IIRWDFront Lower—
1990FordRangerRWDFront Lower—
1989FordBronco IIRWDFront Lower—
1989FordRangerRWDFront Lower—
Directly replaces or cross-references 11 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Beck/Arnley — 101-5199Dorman - OE Solutions — 531-396Dorman - Premium — BJ86385XLMevotech Supreme — MK8561TMOOG Chassis Products — K8561TMOOG Chassis Products — K8673BJ86025BJ86385E3TZ 3050-AF3TZ3105AF3TZ3106A