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Delphi TC2543 Suspension Ball Joint - Front Upper
Delphi Suspension Ball Joint TC2543 Overview
The Delphi Suspension Ball Joint TC2543 is engineered for reliable suspension performance in select Ford, Lincoln, and Mercury vehicles. Designed to meet standard suspension grade requirements, this steel ball joint ensures proper steering and suspension articulation for models like the Ford Explorer, Lincoln Aviator, and Mercury Mountaineer.
- Constructed from durable steel material for strength and longevity
- Press-in mounting type for secure installation
- Includes mounting hardware and nuts for convenience
- Equipped with a chloroprene rubber dust boot to protect internal components
- Threaded tapered stud with a 12.0 mm diameter and 1.22 inch thread length
- Standard suspension grade type suitable for OEM replacement
- Compatible with Ford Explorer, Lincoln Aviator, and Mercury Mountaineer
Technical Specifications and Features
The Delphi TC2543 suspension ball joint features a maximum outside diameter of 47.5 mm (1.87 inches) and a length of 110 mm, providing a precise fit for the specified vehicle models. The gray-colored ball joint assembly includes a dust boot made from chloroprene rubber, which offers resistance to wear and environmental contaminants. The stud is tapered with a taper rate of 0.167 per foot and a tapered end diameter of 0.526 inches, ensuring a secure and stable connection within the suspension system. This part is not greaseable and does not include bushings, grease fittings, or cotter pins, but it does come with mounting hardware and nuts to facilitate installation.
Compatible Vehicles and Applications
This suspension ball joint is specifically designed for use with the following vehicles:
- Ford Explorer
- Lincoln Aviator
- Mercury Mountaineer
It is ideal for replacing worn or damaged ball joints in these models to restore proper suspension function and vehicle handling.
Common Issues Addressed by Delphi TC2543 Ball Joint
- Excessive suspension play causing unstable steering
- Uneven tire wear due to worn ball joint components
- Clunking or knocking noises from the front suspension
- Reduced suspension responsiveness and vehicle control
- Compromised dust boot leading to premature joint failure
Installation Notes and Tips
Installation of the Delphi TC2543 ball joint requires pressing the unit into the suspension arm, as it features a press-in mounting type. Ensure the mounting surface is clean and free of debris before installation. Use the included mounting hardware and nuts to secure the ball joint assembly. Since this part is not greaseable, verify the dust boot is properly seated to protect the joint from contaminants. Professional installation is recommended to maintain suspension alignment and safety.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet or exceed OEM standards, providing reliable performance and durability. The TC2543 ball joint undergoes rigorous quality control to ensure fitment accuracy and material integrity. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects to support customer confidence in their suspension parts.
| Brand | Delphi |
|---|---|
| Part Number | TC2543 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | No |
| Color | Gray |
| Cotter Pin Hole | No |
| Cotter Pin Included | No |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | No |
| Greaseable | No |
| Height | 4.331 |
| Item Grade | Standard Replacement |
| Length | 110 |
| Material | Steel |
| Maximum Outside Diameter | 1.87 |
| Maximum Outside Diameter | 47.5 |
| Mount Plate Included | No |
| Mounting Bolts Included | No |
| Mounting Hardware Included | Yes |
| Mounting Type | Press In |
| Nuts Included | Yes |
| Position(s) | Front Upper |
| Stud Taper Per Foot | 0.167 |
| Stud Tapered End 1 Diameter | 0.63 |
| Stud Tapered End 1 Diameter | 16.0 |
| Stud Tapered End 2 Diameter | 0.526 |
| Stud Tapered End 2 Diameter | 13.35 |
| Stud Thread Diameter | 12.0 |
| Stud Thread Length | 1.22 |
| Stud Thread Pitch | 1.75 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | No |
| Width | 47.5 |
This part fits 11 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2005 | Ford | Explorer | Front Upper | |
| 2005 | Lincoln | Aviator | Front Upper | |
| 2005 | Mercury | Mountaineer | Front Upper | |
| 2004 | Ford | Explorer | Front Upper | |
| 2004 | Lincoln | Aviator | Front Upper | |
| 2004 | Mercury | Mountaineer | Front Upper | |
| 2003 | Ford | Explorer | Front Upper | |
| 2003 | Lincoln | Aviator | Front Upper | |
| 2003 | Mercury | Mountaineer | Front Upper | |
| 2002 | Ford | Explorer | Front Upper | |
| 2002 | Mercury | Mountaineer | Front Upper |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.