HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC2543 Suspension Ball Joint - Front Upper
Part #: TC2543

Delphi TC2543 Suspension Ball Joint - Front Upper

Front Upper
11 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, Lincoln, and Mercury, Explorer, Aviator, and Mountaineer
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Delphi Suspension Ball Joint TC2543 Overview

The Delphi Suspension Ball Joint TC2543 is engineered for reliable suspension performance in select Ford, Lincoln, and Mercury vehicles. Designed to meet standard suspension grade requirements, this steel ball joint ensures proper steering and suspension articulation for models like the Ford Explorer, Lincoln Aviator, and Mercury Mountaineer.

  • Constructed from durable steel material for strength and longevity
  • Press-in mounting type for secure installation
  • Includes mounting hardware and nuts for convenience
  • Equipped with a chloroprene rubber dust boot to protect internal components
  • Threaded tapered stud with a 12.0 mm diameter and 1.22 inch thread length
  • Standard suspension grade type suitable for OEM replacement
  • Compatible with Ford Explorer, Lincoln Aviator, and Mercury Mountaineer

Technical Specifications and Features

The Delphi TC2543 suspension ball joint features a maximum outside diameter of 47.5 mm (1.87 inches) and a length of 110 mm, providing a precise fit for the specified vehicle models. The gray-colored ball joint assembly includes a dust boot made from chloroprene rubber, which offers resistance to wear and environmental contaminants. The stud is tapered with a taper rate of 0.167 per foot and a tapered end diameter of 0.526 inches, ensuring a secure and stable connection within the suspension system. This part is not greaseable and does not include bushings, grease fittings, or cotter pins, but it does come with mounting hardware and nuts to facilitate installation.

Compatible Vehicles and Applications

This suspension ball joint is specifically designed for use with the following vehicles:

  • Ford Explorer
  • Lincoln Aviator
  • Mercury Mountaineer

It is ideal for replacing worn or damaged ball joints in these models to restore proper suspension function and vehicle handling.

Common Issues Addressed by Delphi TC2543 Ball Joint

  • Excessive suspension play causing unstable steering
  • Uneven tire wear due to worn ball joint components
  • Clunking or knocking noises from the front suspension
  • Reduced suspension responsiveness and vehicle control
  • Compromised dust boot leading to premature joint failure

Installation Notes and Tips

Installation of the Delphi TC2543 ball joint requires pressing the unit into the suspension arm, as it features a press-in mounting type. Ensure the mounting surface is clean and free of debris before installation. Use the included mounting hardware and nuts to secure the ball joint assembly. Since this part is not greaseable, verify the dust boot is properly seated to protect the joint from contaminants. Professional installation is recommended to maintain suspension alignment and safety.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards, providing reliable performance and durability. The TC2543 ball joint undergoes rigorous quality control to ensure fitment accuracy and material integrity. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects to support customer confidence in their suspension parts.

BrandDelphi
Part NumberTC2543
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedNo
ColorGray
Cotter Pin HoleNo
Cotter Pin IncludedNo
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedNo
GreaseableNo
Height4.331
Item GradeStandard Replacement
Length110
MaterialSteel
Maximum Outside Diameter1.87
Maximum Outside Diameter47.5
Mount Plate IncludedNo
Mounting Bolts IncludedNo
Mounting Hardware IncludedYes
Mounting TypePress In
Nuts IncludedYes
Position(s)Front Upper
Stud Taper Per Foot0.167
Stud Tapered End 1 Diameter0.63
Stud Tapered End 1 Diameter16.0
Stud Tapered End 2 Diameter0.526
Stud Tapered End 2 Diameter13.35
Stud Thread Diameter12.0
Stud Thread Length1.22
Stud Thread Pitch1.75
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedNo
Width47.5

This part fits 11 vehicles. Search below:

YearMakeModelPositionNotes
2005FordExplorerFront Upper
2005LincolnAviatorFront Upper
2005MercuryMountaineerFront Upper
2004FordExplorerFront Upper
2004LincolnAviatorFront Upper
2004MercuryMountaineerFront Upper
2003FordExplorerFront Upper
2003LincolnAviatorFront Upper
2003MercuryMountaineerFront Upper
2002FordExplorerFront Upper
2002MercuryMountaineerFront Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1L2Z 3084-AA1L2Z 3085-AA520-287520-288CB85177PRCB85178PRCK620224CK620225K200193K80008RK620224RK620225

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.