HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC3645 Suspension Ball Joint - Front Lower
Part #: TC3645

Delphi TC3645 Suspension Ball Joint - Front Lower

Front Lower
24 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Chrysler and Dodge, Town & Country, Caravan, Grand Caravan, and Voyager
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Delphi Suspension Ball Joint for Chrysler and Dodge Vehicles

The Delphi TC3645 suspension ball joint is engineered to provide reliable steering and suspension performance for Chrysler and Dodge models. Designed specifically for vehicles like the Caravan, Grand Caravan, Town & Country, and Voyager, this steel ball joint ensures durability and smooth operation under standard suspension conditions.

  • Constructed from high-quality steel for strength and longevity
  • Includes a grease fitting for easy maintenance and extended service life
  • Equipped with a durable chloroprene rubber dust boot to protect internal components
  • Press-in mounting type with included mounting hardware, nuts, and washers
  • Threaded, tapered stud design with a 12.0 mm diameter and 0.945 inch thread length
  • Compatible with Chrysler Caravan, Grand Caravan, Town & Country, and Dodge Voyager models

Technical Specifications and Features

The Delphi TC3645 suspension ball joint features a maximum outside diameter of 47.0 mm and a length of 116 mm, providing a precise fit for the specified vehicle models. The ball joint assembly includes a grease fitting, allowing for regular lubrication to reduce wear and maintain smooth steering response. The dust boot is made from chloroprene rubber, which offers resistance to environmental contaminants and helps extend the life of the joint. This standard-grade suspension component is designed for press-in mounting and comes with all necessary mounting hardware, including nuts and washers, but does not include a castle nut or cotter pin.

Applications and Problem Resolution

This suspension ball joint is intended for use in the front suspension systems of Chrysler and Dodge minivans, including the Caravan, Grand Caravan, Town & Country, and Voyager. It addresses common suspension and steering issues such as:

  • Excessive play or looseness in the steering linkage
  • Uneven tire wear caused by worn ball joints
  • Clunking or knocking noises during driving over bumps
  • Reduced steering responsiveness or stability
  • Protection against dirt and moisture ingress with the included dust boot

Installation Notes and Tips

Installation of the Delphi TC3645 ball joint requires press-in mounting tools to ensure proper seating. The included mounting hardware simplifies the replacement process, but a grease gun is recommended to lubricate the joint through the grease fitting after installation. Verify compatibility with your specific Chrysler or Dodge model year before installation. Since the ball joint is not adjustable, ensure correct alignment during installation to maintain proper suspension geometry.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards for fit, form, and function. The TC3645 ball joint undergoes rigorous quality control to ensure durability and performance. This part is backed by Delphi's standard warranty coverage, providing confidence in its reliability for Chrysler Caravan, Grand Caravan, Town & Country, and Dodge Voyager applications.

BrandDelphi
Part NumberTC3645
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedNo
ColorGray
Cotter Pin HoleNo
Cotter Pin IncludedNo
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedYes
GreaseableYes
Height4.567
Item GradeStandard Replacement
Length116
MaterialSteel
Maximum Outside Diameter1.85
Maximum Outside Diameter47.0
Mount Plate IncludedNo
Mounting Bolts IncludedNo
Mounting Hardware IncludedYes
Mounting TypePress In
Nuts IncludedYes
Position(s)Front Lower
Stud Taper Per Foot0.167
Stud Tapered End 1 Diameter0.709
Stud Tapered End 1 Diameter18.0
Stud Tapered End 2 Diameter0.531
Stud Tapered End 2 Diameter13.5
Stud Thread Diameter12.0
Stud Thread Length0.945
Stud Thread Pitch1.25
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedYes
Width47.0

This part fits 24 vehicles. Search below:

YearMakeModelPositionNotes
2007ChryslerTown & CountryFront Lower
2007DodgeCaravanFront Lower
2007DodgeGrand CaravanFront Lower
2006ChryslerTown & CountryFront Lower
2006DodgeCaravanFront Lower
2006DodgeGrand CaravanFront Lower
2005ChryslerTown & CountryFront Lower
2005DodgeCaravanFront Lower
2005DodgeGrand CaravanFront Lower
2004ChryslerTown & CountryFront Lower
2004DodgeCaravanFront Lower
2004DodgeGrand CaravanFront Lower
2003ChryslerTown & CountryFront Lower
2003ChryslerVoyagerFront Lower
2003DodgeCaravanFront Lower
2003DodgeGrand CaravanFront Lower
2002ChryslerTown & CountryFront Lower
2002ChryslerVoyagerFront Lower
2002DodgeCaravanFront Lower
2002DodgeGrand CaravanFront Lower
2001ChryslerTown & CountryFront Lower
2001ChryslerVoyagerFront Lower
2001DodgeCaravanFront Lower
2001DodgeGrand CaravanFront Lower

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

4743 376AA4743 376AD521-194523-642CB82044PRCK620170K7399RK620170

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.