
Delphi TC4201 Suspension Ball Joint - Front Lower
Front Lower Ball Joint for Ford Super Duty
Delphi TC4201 is a front lower suspension ball joint for Ford heavy-duty trucks and the Excursion platform. It is a standard replacement part built with OE-focused dimensional and material analysis for consistent fit and steering response.
Key Features
- Front lower ball joint assembly for press-in mounting
- Pre-greased and greaseable design with grease fitting included
- Rubber dust boot, castle nut, cotter pin, and mounting hardware included
- Counterclockwise (left) thread direction
- Standard replacement grade with tapered stud and plastic bearing type
- Delphi TC4201 cross-references MOOG K80027 for the same application
Detailed Description
Delphi TC4201 is engineered for the front lower position on Ford F-250 Super Duty, Ford F-350 Super Duty, Ford Excursion, Ford F-250 HD, Ford F-250, and Ford F-350 applications listed below. Delphi applies OE-style testing and dimensional checks to help ensure proper compatibility between the replacement part and the original suspension geometry. The ball joint is pre-greased, greaseable, and supplied as a complete assembly with a dust boot, castle nut, cotter pin, and mounting hardware.
Built for power steering applications, this press-in ball joint uses a threaded, tapered stud with a left-hand thread direction. The rubber boot helps protect the joint from contamination, while the standard replacement design supports routine suspension service on Ford F-250 Super Duty and Ford F-350 Super Duty front lower suspension systems. Use Delphi TC4201 when replacing worn front lower ball joints on trucks that need a direct-fit service part.
Common Problems This Part Can Address
- Front-end looseness or play from a worn lower ball joint
- Clunking or popping noises from the front suspension
- Uneven tire wear caused by suspension joint wear
- Steering wander or reduced road feel in Ford Super Duty trucks
- Inspection failure due to excessive ball joint movement
Installation Notes and Fitment
- Fits 1999-2022 Ford F-250 Super Duty, front lower
- Fits 1999-2022 Ford F-350 Super Duty, front lower
- Fits 2000-2005 Ford Excursion, front lower
- Fits 1987-1999 Ford F-250, front lower
- Fits 1997 Ford F-250 HD, front lower
- Fits 1987-1997 Ford F-350, front lower
Press-in installation requires proper suspension service tools and correct alignment procedures after replacement. Verify left-hand thread orientation, tapered stud dimensions, and vehicle application before installation. Delphi TC4201 is a direct service part for the listed front lower positions on Ford F-250 Super Duty and Ford F-350 Super Duty models.
Quality Assurance
Delphi uses OE-focused engineering, dimensional analysis, and material validation to support aftermarket steering and suspension performance. Parts are tested across extreme temperature ranges and salt-spray exposure to evaluate durability in demanding service conditions.
| Brand | Delphi |
| Part Number | TC4201 |
| Maximum Outside Diameter | 2.205 |
| Maximum Outside Diameter | 56.00 |
| 10667 | No |
| Thread Direction | Counterclockwise (left) |
| Reinforced | No |
| Pre-Greased | Yes |
| Castle Nut Included | Yes |
| Grease Fitting Included | Yes |
| Suspension Grade Type | Standard replacement |
| Bushings Included | No |
| Dust Boot Included | Yes |
| Ball Joint Assembly | Yes |
| Type | Standard |
| Cotter Pin Included | Yes |
| Cotter Pin Hole | Yes |
| Mounting Hardware Included | Yes |
| Washers Included | No |
| Grade Type | Standard replacement |
| Adjustable | No |
| Bearing Type | Plastic |
| Greaseable | Yes |
| Stud Thread Length | 1.260 |
| Stud Thread Length | 32.00 |
| Steering Type | Power |
| Stud Type | Threaded |
| Mounting Type | Press-in |
| Dust Boot Material | Rubber |
| Mounting Bolts Included | No |
| Mount Plate Included | No |
| Tapered Stud | Yes |
This part fits 79 vehicles. Search below:
| Year | Make | Model | Drive Type | Position | Notes |
|---|---|---|---|---|---|
| 2022 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2022 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2021 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2021 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2020 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2020 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2019 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2019 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2018 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2018 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2017 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2017 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2016 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2016 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2015 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2015 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2014 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2014 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2013 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2013 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2012 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2012 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2011 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2011 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2010 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2010 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2009 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2009 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2008 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2008 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2007 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2007 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2006 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2006 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2005 | Ford | Excursion | RWD | Front Lower | |
| 2005 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2005 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2004 | Ford | Excursion | RWD | Front Lower | |
| 2004 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2004 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2003 | Ford | Excursion | RWD | Front Lower | |
| 2003 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2003 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2002 | Ford | Excursion | RWD | Front Lower | |
| 2002 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2002 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2001 | Ford | Excursion | RWD | Front Lower | |
| 2001 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2001 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 2000 | Ford | Excursion | RWD | Front Lower | |
| 2000 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 2000 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 1999 | Ford | F-250 | RWD | Front Lower | |
| 1999 | Ford | F-250 Super Duty | RWD | Front Lower | |
| 1999 | Ford | F-350 Super Duty | RWD | Front Lower | |
| 1998 | Ford | F-250 | RWD | Front Lower | |
| 1997 | Ford | F-250 | RWD | Front Lower | |
| 1997 | Ford | F-250 HD | RWD | Front Lower | |
| 1997 | Ford | F-350 | RWD | Front Lower | |
| 1996 | Ford | F-250 | RWD | Front Lower | |
| 1996 | Ford | F-350 | RWD | Front Lower | |
| 1995 | Ford | F-250 | RWD | Front Lower | |
| 1995 | Ford | F-350 | RWD | Front Lower | |
| 1994 | Ford | F-250 | RWD | Front Lower | |
| 1994 | Ford | F-350 | RWD | Front Lower | |
| 1993 | Ford | F-250 | RWD | Front Lower | |
| 1993 | Ford | F-350 | RWD | Front Lower | |
| 1992 | Ford | F-250 | RWD | Front Lower | |
| 1992 | Ford | F-350 | RWD | Front Lower | |
| 1991 | Ford | F-250 | RWD | Front Lower | |
| 1991 | Ford | F-350 | RWD | Front Lower | |
| 1990 | Ford | F-250 | RWD | Front Lower | |
| 1990 | Ford | F-350 | RWD | Front Lower | |
| 1989 | Ford | F-250 | RWD | Front Lower | |
| 1989 | Ford | F-350 | RWD | Front Lower | |
| 1988 | Ford | F-250 | RWD | Front Lower | |
| 1988 | Ford | F-350 | RWD | Front Lower | |
| 1987 | Ford | F-250 | RWD | Front Lower | |
| 1987 | Ford | F-350 | RWD | Front Lower |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.