Delphi TC5234 Suspension Control Arm and Ball Joint Assembly - Front Right Lower

Delphi Suspension Control Arm and Ball Joint Assembly Overview

The Delphi TC5234 suspension control arm and ball joint assembly is designed for front right lower suspension applications on select Audi models. Engineered with durable steel construction and natural rubber bushings, this assembly provides reliable suspension performance for Audi 100, 100 Quattro, 200, 200 Quattro, and 5000 Quattro vehicles.

• Compatible with Audi 100, 100 Quattro, 200, 200 Quattro, and 5000 Quattro front right lower suspension
• Steel control arm with casting and forged construction for strength
• Includes natural rubber bushings for effective vibration dampening
• Machined ball joint mounting with pinch-type stud for secure fit
• Mounting hardware included for straightforward installation
• Standard replacement grade suitable for light suspension use
• Black finish for corrosion resistance and durability

Technical Details and Construction

The Delphi TC5234 control arm assembly features a steel control arm constructed through a combination of casting and forging processes, ensuring structural integrity and longevity. The assembly includes natural rubber bushings that help absorb road vibrations and reduce noise. The ball joint is machined and uses a pinch-type stud with an 18 mm thread diameter and 70 mm stud length, providing a precise and secure connection to the suspension system. This assembly is designed without grease fittings and is not greaseable, relying on sealed components for maintenance-free operation. The control arm measures approximately 382.7 mm (15.067 inches) in length and 110 mm (4.331 inches) in maximum width, with a single mounting hole of 12.2 mm diameter included.

Applications and Problem Solving

This suspension control arm and ball joint assembly is intended for use in the front right lower suspension of specific Audi models. It addresses several common suspension issues, including:

• Worn or damaged control arm bushings causing poor handling or noise
• Loose or failing ball joints leading to steering instability
• Corroded or weakened control arm structure affecting suspension alignment
• Vibration and harshness due to deteriorated suspension components
• Replacement of standard grade suspension parts to restore factory performance

Installation Notes and Tips

Installation of the Delphi TC5234 control arm assembly requires basic suspension knowledge and appropriate tools. Since the assembly includes mounting hardware and bushings, it simplifies the replacement process. Ensure the vehicle is securely lifted and supported before removal of the old control arm. Verify torque specifications for mounting bolts and ball joint connections according to Audi service manuals. Alignment should be checked and adjusted after installation to maintain proper suspension geometry.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards for fit, form, and function. The TC5234 assembly is a standard replacement grade part designed for light suspension use. While specific warranty details are not provided, Delphi products typically come with limited warranties covering defects in materials and workmanship. For optimal performance and safety, use genuine Delphi parts compatible with your Audi 100, 100 Quattro, 200, 200 Quattro, or 5000 Quattro vehicle.