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Delphi TC5402 Suspension Ball Joint - Front Upper
Delphi Suspension Ball Joint for Dodge Dart and Lancer
The Delphi TC5402 suspension ball joint is engineered to provide reliable steering and suspension performance for Dodge Dart and Lancer models. Constructed from durable steel with a gray finish, this standard-grade ball joint assembly includes all necessary mounting hardware for a straightforward installation.
- Material: Steel construction for strength and durability
- Maximum outside diameter: 2.008 inches (51.0 mm)
- Length: 105 mm with a height of 4.134 inches
- Includes castle nut, cotter pin, grease fitting, and dust boot
- Greaseable design with chloroprene rubber dust boot for protection
- Press-in mounting type with tapered threaded stud (0.438 inch diameter)
- Compatible with Dodge Dart and Lancer suspension systems
Durable Design and Key Features
The Delphi TC5402 suspension ball joint features a steel body designed to withstand the rigors of daily driving. Its press-in mounting type ensures a secure fit, while the included castle nut and cotter pin provide added safety against loosening. The ball joint is greaseable, allowing for maintenance that extends service life, and the chloroprene rubber dust boot protects internal components from dirt and moisture. The tapered threaded stud with a 0.125 taper per foot ensures proper alignment and fitment within the suspension assembly.
Compatible Applications and Use Cases
This suspension ball joint is specifically compatible with Dodge Dart and Lancer models, making it a suitable replacement part for maintaining proper suspension geometry and steering control. It addresses common suspension issues such as:
- Excessive play or looseness in the steering linkage
- Uneven tire wear caused by worn ball joints
- Clunking or knocking noises during suspension travel
- Reduced steering responsiveness or stability
- Protection against dirt and moisture ingress with included dust boot
Installation Notes and Tips
Installation of the Delphi TC5402 ball joint requires pressing the unit into the control arm or suspension component. Ensure the mounting surface is clean and free of debris before installation. The included castle nut and cotter pin must be properly secured to prevent loosening. Grease the ball joint through the fitting after installation to maintain smooth operation. This part is not adjustable, so verify fitment compatibility with your Dodge Dart or Lancer prior to installation.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet or exceed OEM specifications. The TC5402 ball joint assembly undergoes rigorous quality control to ensure durability and performance. This part includes all necessary mounting hardware for a complete replacement. Warranty coverage details should be confirmed with the parts provider or manufacturer.
| Brand | Delphi |
|---|---|
| Part Number | TC5402 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | Yes |
| Color | Gray |
| Cotter Pin Hole | Yes |
| Cotter Pin Included | Yes |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Height | 4.134 |
| Item Grade | Standard Replacement |
| Length | 105 |
| Material | Steel |
| Maximum Outside Diameter | 2.008 |
| Maximum Outside Diameter | 51.0 |
| Mount Plate Included | No |
| Mounting Bolts Included | No |
| Mounting Hardware Included | Yes |
| Mounting Type | Press In |
| Nuts Included | Yes |
| Position(s) | Front Upper |
| Stud Taper Per Foot | 0.125 |
| Stud Tapered End 1 Diameter | 0.591 |
| Stud Tapered End 1 Diameter | 15.0 |
| Stud Tapered End 2 Diameter | 0.502 |
| Stud Tapered End 2 Diameter | 12.75 |
| Stud Thread Diameter | 0.438 |
| Stud Thread Length | 0.748 |
| Stud Threads Per Inch | 20 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | No |
| Width | 51.0 |
This part fits 12 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 1972 | Dodge | Dart | Front Upper | |
| 1971 | Dodge | Dart | Front Upper | |
| 1970 | Dodge | Dart | Front Upper | |
| 1969 | Dodge | Dart | Front Upper | |
| 1968 | Dodge | Dart | Front Upper | |
| 1967 | Dodge | Dart | Front Upper | |
| 1966 | Dodge | Dart | Front Upper | |
| 1965 | Dodge | Dart | Front Upper | |
| 1964 | Dodge | Dart | Front Upper | |
| 1963 | Dodge | Dart | Front Upper | |
| 1962 | Dodge | Lancer | Front Upper | |
| 1961 | Dodge | Lancer | Front Upper |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.