HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC5402 Suspension Ball Joint - Front Upper
Part #: TC5402

Delphi TC5402 Suspension Ball Joint - Front Upper

Front Upper
12 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Dodge and Plymouth, Dart, Duster, Scamp, Valiant, Barracuda, and Lancer
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Delphi Suspension Ball Joint for Dodge Dart and Lancer

The Delphi TC5402 suspension ball joint is engineered to provide reliable steering and suspension performance for Dodge Dart and Lancer models. Constructed from durable steel with a gray finish, this standard-grade ball joint assembly includes all necessary mounting hardware for a straightforward installation.

  • Material: Steel construction for strength and durability
  • Maximum outside diameter: 2.008 inches (51.0 mm)
  • Length: 105 mm with a height of 4.134 inches
  • Includes castle nut, cotter pin, grease fitting, and dust boot
  • Greaseable design with chloroprene rubber dust boot for protection
  • Press-in mounting type with tapered threaded stud (0.438 inch diameter)
  • Compatible with Dodge Dart and Lancer suspension systems

Durable Design and Key Features

The Delphi TC5402 suspension ball joint features a steel body designed to withstand the rigors of daily driving. Its press-in mounting type ensures a secure fit, while the included castle nut and cotter pin provide added safety against loosening. The ball joint is greaseable, allowing for maintenance that extends service life, and the chloroprene rubber dust boot protects internal components from dirt and moisture. The tapered threaded stud with a 0.125 taper per foot ensures proper alignment and fitment within the suspension assembly.

Compatible Applications and Use Cases

This suspension ball joint is specifically compatible with Dodge Dart and Lancer models, making it a suitable replacement part for maintaining proper suspension geometry and steering control. It addresses common suspension issues such as:

  • Excessive play or looseness in the steering linkage
  • Uneven tire wear caused by worn ball joints
  • Clunking or knocking noises during suspension travel
  • Reduced steering responsiveness or stability
  • Protection against dirt and moisture ingress with included dust boot

Installation Notes and Tips

Installation of the Delphi TC5402 ball joint requires pressing the unit into the control arm or suspension component. Ensure the mounting surface is clean and free of debris before installation. The included castle nut and cotter pin must be properly secured to prevent loosening. Grease the ball joint through the fitting after installation to maintain smooth operation. This part is not adjustable, so verify fitment compatibility with your Dodge Dart or Lancer prior to installation.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM specifications. The TC5402 ball joint assembly undergoes rigorous quality control to ensure durability and performance. This part includes all necessary mounting hardware for a complete replacement. Warranty coverage details should be confirmed with the parts provider or manufacturer.

BrandDelphi
Part NumberTC5402
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedYes
ColorGray
Cotter Pin HoleYes
Cotter Pin IncludedYes
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedYes
GreaseableYes
Height4.134
Item GradeStandard Replacement
Length105
MaterialSteel
Maximum Outside Diameter2.008
Maximum Outside Diameter51.0
Mount Plate IncludedNo
Mounting Bolts IncludedNo
Mounting Hardware IncludedYes
Mounting TypePress In
Nuts IncludedYes
Position(s)Front Upper
Stud Taper Per Foot0.125
Stud Tapered End 1 Diameter0.591
Stud Tapered End 1 Diameter15.0
Stud Tapered End 2 Diameter0.502
Stud Tapered End 2 Diameter12.75
Stud Thread Diameter0.438
Stud Thread Length0.748
Stud Threads Per Inch20
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedNo
Width51.0

This part fits 12 vehicles. Search below:

YearMakeModelPositionNotes
1972DodgeDartFront Upper
1971DodgeDartFront Upper
1970DodgeDartFront Upper
1969DodgeDartFront Upper
1968DodgeDartFront Upper
1967DodgeDartFront Upper
1966DodgeDartFront Upper
1965DodgeDartFront Upper
1964DodgeDartFront Upper
1963DodgeDartFront Upper
1962DodgeLancerFront Upper
1961DodgeLancerFront Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

20848372298533229870435149744532483K704

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.