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Delphi TC5404 Suspension Ball Joint - Front Lower
Delphi Suspension Ball Joint TC5404 Overview
The Delphi Suspension Ball Joint TC5404 is engineered for reliable performance in Ford, Lincoln, and Mercury vehicles. Designed specifically for models like the Colony Park, Continental, Cougar, Grand Marquis, LTD, Marquis, Montego, and Thunderbird, this ball joint ensures precise fitment and durability.
- Constructed from durable steel with a black finish for corrosion resistance
- Includes a dust boot made of chloroprene rubber to protect against contaminants
- Comes as a complete ball joint assembly with mounting hardware and nuts included
- Features a stud thread diameter of 14.0 mm (0.551 inches) and stud thread length of 29.0 mm (1.142 inches)
- Mounting bolt length of 36.5 mm (1.437 inches) with a shank diameter of 10.0 mm (0.394 inches)
- Designed with three mounting holes spaced 54.0 mm apart for secure installation
- Wrench size required is 17.0 mm (0.669 inches) for mounting bolt heads
Detailed Product Description
The Delphi TC5404 suspension ball joint is a critical component in the suspension system of select Ford, Lincoln, and Mercury vehicles. Manufactured from high-strength steel, it provides the necessary support and articulation between the control arm and steering knuckle. The black finish enhances corrosion resistance, extending the service life of the part. The included chloroprene rubber dust boot protects the ball joint from dirt, moisture, and debris, helping maintain smooth operation and reducing wear. This ball joint assembly comes complete with mounting hardware and nuts, simplifying the replacement process. Its precise dimensions, including a 14.0 mm stud thread diameter and 36.5 mm mounting bolt length, ensure compatibility with models such as the Thunderbird and Grand Marquis.
Common Applications and Problem Resolution
- Replaces worn or damaged suspension ball joints in Ford Colony Park and Lincoln Continental
- Addresses issues like excessive play or looseness in the front suspension
- Eliminates clunking noises during steering or over bumps in Mercury Marquis and Montego
- Restores proper steering alignment and handling performance
- Prevents premature tire wear caused by faulty ball joints
Installation Notes and Tips
- Verify vehicle compatibility with Ford, Lincoln, and Mercury models listed before installation
- Use a 17 mm wrench for mounting bolt heads and nuts
- Ensure the dust boot is properly seated to maintain protection against contaminants
- Torque mounting bolts to manufacturer specifications for secure fitment
- Inspect related suspension components during installation for overall system integrity
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet or exceed OEM standards, ensuring reliable performance and durability. The TC5404 ball joint assembly undergoes rigorous quality control to maintain consistent fit and function. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or authorized sources for exact warranty terms.
| Brand | Delphi |
|---|---|
| Part Number | TC5404 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | No |
| Color | Black |
| Cotter Pin Hole | No |
| Cotter Pin Included | No |
| Distance Between Mounting Holes | 54.0 |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Height | 3.583 |
| Height | 91.0 |
| Item Grade | Standard Replacement |
| Material | Steel |
| Mount Plate Included | No |
| Mounting Bolt Head Diameter | 0.669 |
| Mounting Bolt Head Diameter | 17.0 |
| Mounting Bolt Length | 1.437 |
| Mounting Bolt Length | 36.5 |
| Mounting Bolt Shank Diameter | 0.394 |
| Mounting Bolt Shank Diameter | 10.0 |
| Mounting Bolt Thread Diameter | 10.0 |
| Mounting Bolt Thread Length | 1.181 |
| Mounting Bolt Thread Length | 30.0 |
| Mounting Bolt Thread Pitch | 1.25 |
| Mounting Bolts Included | Yes |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 3 |
| Nuts Included | Yes |
| Position(s) | Front Lower |
| Stud Tapered End 1 Diameter | 0.711 |
| Stud Tapered End 1 Diameter | 18.05 |
| Stud Tapered End 2 Diameter | 0.858 |
| Stud Tapered End 2 Diameter | 21.8 |
| Stud Thread Diameter | 0.551 |
| Stud Thread Diameter | 14.0 |
| Stud Thread Length | 1.142 |
| Stud Thread Length | 29.0 |
| Stud Thread Pitch | 1.5 |
| Tapered Stud | Yes |
| Washers Included | No |
| Width | 71.0 |
| Wrench Size | 0.669 |
| Wrench Size | 17.0 |
This part fits 89 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 1979 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1979 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1979 | Mercury | Cougar | Front Lower | Press-in type suspension ball joint. |
| 1978 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1978 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1978 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1978 | Mercury | Cougar | Front Lower | Press-in type suspension ball joint. |
| 1978 | Mercury | Grand Marquis | Front Lower | Press-in type suspension ball joint. |
| 1978 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1977 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1977 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1977 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1977 | Mercury | Cougar | Front Lower | Press-in type suspension ball joint. |
| 1977 | Mercury | Grand Marquis | Front Lower | Press-in type suspension ball joint. |
| 1977 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1976 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1976 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1976 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1976 | Mercury | Cougar | Front Lower | Press-in type suspension ball joint. |
| 1976 | Mercury | Grand Marquis | Front Lower | Press-in type suspension ball joint. |
| 1976 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1976 | Mercury | Montego | Front Lower | Press-in type suspension ball joint. |
| 1975 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1975 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1975 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1975 | Mercury | Cougar | Front Lower | Press-in type suspension ball joint. |
| 1975 | Mercury | Grand Marquis | Front Lower | Press-in type suspension ball joint. |
| 1975 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1975 | Mercury | Montego | Front Lower | Press-in type suspension ball joint. |
| 1974 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1974 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1974 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1974 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1974 | Mercury | Cougar | Front Lower | Press-in type suspension ball joint. |
| 1974 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1974 | Mercury | Montego | Front Lower | Press-in type suspension ball joint. |
| 1973 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1973 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1973 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1973 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1973 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1973 | Mercury | Montego | Front Lower | Press-in type suspension ball joint. |
| 1972 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1972 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1972 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1972 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1972 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1972 | Mercury | Montego | Front Lower | Press-in type suspension ball joint. |
| 1971 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1971 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1971 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1971 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1971 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1970 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1970 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1970 | Lincoln | Continental | Front Lower | Press-in type suspension ball joint. |
| 1970 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1970 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1969 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1969 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1969 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1969 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1968 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1968 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1968 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1968 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1967 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1967 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1967 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1967 | Mercury | Marquis | Front Lower | Press-in type suspension ball joint. |
| 1966 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1966 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1966 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1965 | Ford | LTD | Front Lower | Press-in type suspension ball joint. |
| 1965 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1965 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1964 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1964 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1963 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1963 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1962 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1962 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1961 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1961 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1960 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1960 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1959 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
| 1959 | Mercury | Colony Park | Front Lower | Press-in type suspension ball joint. |
| 1958 | Ford | Thunderbird | Front Lower | Press-in type suspension ball joint. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.