Homeβ€Ί Suspension > Suspension, Springs and Related Componentsβ€Ί Delphi TC5404 Suspension Ball Joint - Front Lower
Part #: TC5404

Delphi TC5404 Suspension Ball Joint - Front Lower

Front Lower
89 vehicles fit this part
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Fitment: Ford, Lincoln, and Mercury, LTD II, Thunderbird, Continental, Mark V, Cougar, LTD, Grand Marquis, Marquis, Custom 500, Elite, Gran Torino, Mark IV, Montego, Country Sedan, Country Squire, Galaxie 500, Colony Park, Monterey, Custom, Mark III, Galaxie, and Fairlane
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Delphi Suspension Ball Joint TC5404 Overview

The Delphi Suspension Ball Joint TC5404 is engineered for reliable performance in Ford, Lincoln, and Mercury vehicles. Designed specifically for models like the Colony Park, Continental, Cougar, Grand Marquis, LTD, Marquis, Montego, and Thunderbird, this ball joint ensures precise fitment and durability.

  • Constructed from durable steel with a black finish for corrosion resistance
  • Includes a dust boot made of chloroprene rubber to protect against contaminants
  • Comes as a complete ball joint assembly with mounting hardware and nuts included
  • Features a stud thread diameter of 14.0 mm (0.551 inches) and stud thread length of 29.0 mm (1.142 inches)
  • Mounting bolt length of 36.5 mm (1.437 inches) with a shank diameter of 10.0 mm (0.394 inches)
  • Designed with three mounting holes spaced 54.0 mm apart for secure installation
  • Wrench size required is 17.0 mm (0.669 inches) for mounting bolt heads

Detailed Product Description

The Delphi TC5404 suspension ball joint is a critical component in the suspension system of select Ford, Lincoln, and Mercury vehicles. Manufactured from high-strength steel, it provides the necessary support and articulation between the control arm and steering knuckle. The black finish enhances corrosion resistance, extending the service life of the part. The included chloroprene rubber dust boot protects the ball joint from dirt, moisture, and debris, helping maintain smooth operation and reducing wear. This ball joint assembly comes complete with mounting hardware and nuts, simplifying the replacement process. Its precise dimensions, including a 14.0 mm stud thread diameter and 36.5 mm mounting bolt length, ensure compatibility with models such as the Thunderbird and Grand Marquis.

Common Applications and Problem Resolution

  • Replaces worn or damaged suspension ball joints in Ford Colony Park and Lincoln Continental
  • Addresses issues like excessive play or looseness in the front suspension
  • Eliminates clunking noises during steering or over bumps in Mercury Marquis and Montego
  • Restores proper steering alignment and handling performance
  • Prevents premature tire wear caused by faulty ball joints

Installation Notes and Tips

  • Verify vehicle compatibility with Ford, Lincoln, and Mercury models listed before installation
  • Use a 17 mm wrench for mounting bolt heads and nuts
  • Ensure the dust boot is properly seated to maintain protection against contaminants
  • Torque mounting bolts to manufacturer specifications for secure fitment
  • Inspect related suspension components during installation for overall system integrity

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards, ensuring reliable performance and durability. The TC5404 ball joint assembly undergoes rigorous quality control to maintain consistent fit and function. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or authorized sources for exact warranty terms.

BrandDelphi
Part NumberTC5404
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedNo
ColorBlack
Cotter Pin HoleNo
Cotter Pin IncludedNo
Distance Between Mounting Holes54.0
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Height3.583
Height91.0
Item GradeStandard Replacement
MaterialSteel
Mount Plate IncludedNo
Mounting Bolt Head Diameter0.669
Mounting Bolt Head Diameter17.0
Mounting Bolt Length1.437
Mounting Bolt Length36.5
Mounting Bolt Shank Diameter0.394
Mounting Bolt Shank Diameter10.0
Mounting Bolt Thread Diameter10.0
Mounting Bolt Thread Length1.181
Mounting Bolt Thread Length30.0
Mounting Bolt Thread Pitch1.25
Mounting Bolts IncludedYes
Mounting Hardware IncludedYes
Mounting Hole Quantity3
Nuts IncludedYes
Position(s)Front Lower
Stud Tapered End 1 Diameter0.711
Stud Tapered End 1 Diameter18.05
Stud Tapered End 2 Diameter0.858
Stud Tapered End 2 Diameter21.8
Stud Thread Diameter0.551
Stud Thread Diameter14.0
Stud Thread Length1.142
Stud Thread Length29.0
Stud Thread Pitch1.5
Tapered StudYes
Washers IncludedNo
Width71.0
Wrench Size0.669
Wrench Size17.0

This part fits 89 vehicles. Search below:

YearMakeModelPositionNotes
1979FordThunderbirdFront LowerPress-in type suspension ball joint.
1979LincolnContinentalFront LowerPress-in type suspension ball joint.
1979MercuryCougarFront LowerPress-in type suspension ball joint.
1978FordLTDFront LowerPress-in type suspension ball joint.
1978FordThunderbirdFront LowerPress-in type suspension ball joint.
1978LincolnContinentalFront LowerPress-in type suspension ball joint.
1978MercuryCougarFront LowerPress-in type suspension ball joint.
1978MercuryGrand MarquisFront LowerPress-in type suspension ball joint.
1978MercuryMarquisFront LowerPress-in type suspension ball joint.
1977FordLTDFront LowerPress-in type suspension ball joint.
1977FordThunderbirdFront LowerPress-in type suspension ball joint.
1977LincolnContinentalFront LowerPress-in type suspension ball joint.
1977MercuryCougarFront LowerPress-in type suspension ball joint.
1977MercuryGrand MarquisFront LowerPress-in type suspension ball joint.
1977MercuryMarquisFront LowerPress-in type suspension ball joint.
1976FordLTDFront LowerPress-in type suspension ball joint.
1976FordThunderbirdFront LowerPress-in type suspension ball joint.
1976LincolnContinentalFront LowerPress-in type suspension ball joint.
1976MercuryCougarFront LowerPress-in type suspension ball joint.
1976MercuryGrand MarquisFront LowerPress-in type suspension ball joint.
1976MercuryMarquisFront LowerPress-in type suspension ball joint.
1976MercuryMontegoFront LowerPress-in type suspension ball joint.
1975FordLTDFront LowerPress-in type suspension ball joint.
1975FordThunderbirdFront LowerPress-in type suspension ball joint.
1975LincolnContinentalFront LowerPress-in type suspension ball joint.
1975MercuryCougarFront LowerPress-in type suspension ball joint.
1975MercuryGrand MarquisFront LowerPress-in type suspension ball joint.
1975MercuryMarquisFront LowerPress-in type suspension ball joint.
1975MercuryMontegoFront LowerPress-in type suspension ball joint.
1974FordLTDFront LowerPress-in type suspension ball joint.
1974FordThunderbirdFront LowerPress-in type suspension ball joint.
1974LincolnContinentalFront LowerPress-in type suspension ball joint.
1974MercuryColony ParkFront LowerPress-in type suspension ball joint.
1974MercuryCougarFront LowerPress-in type suspension ball joint.
1974MercuryMarquisFront LowerPress-in type suspension ball joint.
1974MercuryMontegoFront LowerPress-in type suspension ball joint.
1973FordLTDFront LowerPress-in type suspension ball joint.
1973FordThunderbirdFront LowerPress-in type suspension ball joint.
1973LincolnContinentalFront LowerPress-in type suspension ball joint.
1973MercuryColony ParkFront LowerPress-in type suspension ball joint.
1973MercuryMarquisFront LowerPress-in type suspension ball joint.
1973MercuryMontegoFront LowerPress-in type suspension ball joint.
1972FordLTDFront LowerPress-in type suspension ball joint.
1972FordThunderbirdFront LowerPress-in type suspension ball joint.
1972LincolnContinentalFront LowerPress-in type suspension ball joint.
1972MercuryColony ParkFront LowerPress-in type suspension ball joint.
1972MercuryMarquisFront LowerPress-in type suspension ball joint.
1972MercuryMontegoFront LowerPress-in type suspension ball joint.
1971FordLTDFront LowerPress-in type suspension ball joint.
1971FordThunderbirdFront LowerPress-in type suspension ball joint.
1971LincolnContinentalFront LowerPress-in type suspension ball joint.
1971MercuryColony ParkFront LowerPress-in type suspension ball joint.
1971MercuryMarquisFront LowerPress-in type suspension ball joint.
1970FordLTDFront LowerPress-in type suspension ball joint.
1970FordThunderbirdFront LowerPress-in type suspension ball joint.
1970LincolnContinentalFront LowerPress-in type suspension ball joint.
1970MercuryColony ParkFront LowerPress-in type suspension ball joint.
1970MercuryMarquisFront LowerPress-in type suspension ball joint.
1969FordLTDFront LowerPress-in type suspension ball joint.
1969FordThunderbirdFront LowerPress-in type suspension ball joint.
1969MercuryColony ParkFront LowerPress-in type suspension ball joint.
1969MercuryMarquisFront LowerPress-in type suspension ball joint.
1968FordLTDFront LowerPress-in type suspension ball joint.
1968FordThunderbirdFront LowerPress-in type suspension ball joint.
1968MercuryColony ParkFront LowerPress-in type suspension ball joint.
1968MercuryMarquisFront LowerPress-in type suspension ball joint.
1967FordLTDFront LowerPress-in type suspension ball joint.
1967FordThunderbirdFront LowerPress-in type suspension ball joint.
1967MercuryColony ParkFront LowerPress-in type suspension ball joint.
1967MercuryMarquisFront LowerPress-in type suspension ball joint.
1966FordLTDFront LowerPress-in type suspension ball joint.
1966FordThunderbirdFront LowerPress-in type suspension ball joint.
1966MercuryColony ParkFront LowerPress-in type suspension ball joint.
1965FordLTDFront LowerPress-in type suspension ball joint.
1965FordThunderbirdFront LowerPress-in type suspension ball joint.
1965MercuryColony ParkFront LowerPress-in type suspension ball joint.
1964FordThunderbirdFront LowerPress-in type suspension ball joint.
1964MercuryColony ParkFront LowerPress-in type suspension ball joint.
1963FordThunderbirdFront LowerPress-in type suspension ball joint.
1963MercuryColony ParkFront LowerPress-in type suspension ball joint.
1962FordThunderbirdFront LowerPress-in type suspension ball joint.
1962MercuryColony ParkFront LowerPress-in type suspension ball joint.
1961FordThunderbirdFront LowerPress-in type suspension ball joint.
1961MercuryColony ParkFront LowerPress-in type suspension ball joint.
1960FordThunderbirdFront LowerPress-in type suspension ball joint.
1960MercuryColony ParkFront LowerPress-in type suspension ball joint.
1959FordThunderbirdFront LowerPress-in type suspension ball joint.
1959MercuryColony ParkFront LowerPress-in type suspension ball joint.
1958FordThunderbirdFront LowerPress-in type suspension ball joint.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

536-473D3AZ-3078AD3AZ-3079AD7AZ-3078AD7AZ-3079AK8197K8212

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.