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Delphi TC549 Suspension Ball Joint - Front Upper
Delphi Suspension Ball Joint TC549 Overview
The Delphi TC549 suspension ball joint is engineered for reliable performance in Chevrolet and Isuzu vehicles, including the LUV, Pickup, Rodeo, and Trooper models. Constructed from durable steel with a black finish, this standard suspension grade ball joint offers essential components for maintaining proper suspension function.
- Material: Steel construction for strength and durability
- Maximum Outside Diameter: 2.382 inches (60.5 mm)
- Stud Thread Diameter: 0.551 inches (14.0 mm)
- Includes castle nut, cotter pin, and washers for secure installation
- Dust boot included to protect the joint from contaminants
- Standard suspension grade type suitable for OEM replacement
- Ball joint assembly ready for installation
- Mounting hole quantity: 4, with mounting bolt length of 1.378 inches (35.0 mm)
- Height: 3.937 inches (100.0 mm)
- Threaded stud type with stud thread length of 1.004 inches (25.5 mm)
Detailed Product Description
The Delphi TC549 suspension ball joint is designed to meet the specifications required for Chevrolet LUV and Pickup models as well as Isuzu Rodeo and Trooper vehicles. Made from high-quality steel, this ball joint features a black finish that resists corrosion and wear. The assembly includes a dust boot to prevent dirt and debris from compromising the joint's integrity, along with a castle nut and cotter pin to ensure a secure and safe fitment. With a maximum outside diameter of 2.382 inches and a stud thread diameter of 0.551 inches, this ball joint is engineered for precise fit and reliable suspension performance. The four mounting holes and included washers facilitate straightforward installation, while the standard suspension grade type ensures compatibility with original equipment specifications.
Compatible Vehicles and Applications
- Chevrolet LUV
- Chevrolet Pickup
- Isuzu Rodeo
- Isuzu Trooper
This ball joint is intended for use in suspension systems where maintaining proper steering and wheel alignment is critical. It is suitable for replacing worn or damaged ball joints in the specified Chevrolet and Isuzu models.
Common Issues Addressed by Delphi TC549 Ball Joint
- Excessive play or looseness in the suspension
- Uneven tire wear due to misalignment
- Clunking or knocking noises during steering or over bumps
- Reduced steering responsiveness or control
- Compromised suspension stability and safety
Installation Notes and Tips
Installation of the Delphi TC549 ball joint requires basic suspension tools and mechanical knowledge. Ensure the vehicle is securely lifted and supported before beginning work. The included castle nut and cotter pin must be properly installed to secure the ball joint stud and prevent loosening. Verify that the dust boot is correctly seated to protect the joint from contaminants. Torque specifications should follow manufacturer guidelines for Chevrolet and Isuzu models. Since mounting hardware is not included, retain or source appropriate bolts and nuts as needed.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet or exceed OEM standards for durability and performance. The TC549 ball joint undergoes rigorous quality control to ensure fitment accuracy and long service life. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or authorized sources for exact warranty terms.
| Brand | Delphi |
|---|---|
| Part Number | TC549 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | Yes |
| Color | Black |
| Cotter Pin Hole | Yes |
| Cotter Pin Included | Yes |
| Distance Between Mounting Holes | 74.0 |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | No |
| Greaseable | No |
| Height | 3.937 |
| Height | 100.0 |
| Item Grade | Standard Replacement |
| Material | Steel |
| Maximum Outside Diameter | 2.382 |
| Maximum Outside Diameter | 60.5 |
| Mount Plate Included | No |
| Mounting Bolt Head Diameter | 0.571 |
| Mounting Bolt Head Diameter | 14.5 |
| Mounting Bolt Length | 1.378 |
| Mounting Bolt Length | 35.0 |
| Mounting Bolt Shank Diameter | 0.315 |
| Mounting Bolt Shank Diameter | 8.0 |
| Mounting Bolt Thread Diameter | 8.0 |
| Mounting Bolt Thread Length | 1.378 |
| Mounting Bolt Thread Length | 35.0 |
| Mounting Bolt Thread Pitch | 1.25 |
| Mounting Bolts Included | Yes |
| Mounting Hardware Included | No |
| Mounting Hole Quantity | 4 |
| Nuts Included | Yes |
| Position(s) | Front Upper |
| Stud Tapered End 1 Diameter | 0.693 |
| Stud Tapered End 1 Diameter | 17.6 |
| Stud Tapered End 2 Diameter | 0.791 |
| Stud Tapered End 2 Diameter | 20.1 |
| Stud Thread Diameter | 0.551 |
| Stud Thread Diameter | 14.0 |
| Stud Thread Length | 1.004 |
| Stud Thread Length | 25.5 |
| Stud Thread Pitch | 1.5 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | Yes |
| Width | 60.5 |
| Wrench Size | 0.512 |
| Wrench Size | 13.0 |
This part fits 28 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2005 | Chevrolet | LUV | Front Upper | |
| 2004 | Chevrolet | LUV | Front Upper | |
| 2003 | Chevrolet | LUV | Front Upper | |
| 2002 | Chevrolet | LUV | Front Upper | |
| 2001 | Chevrolet | LUV | Front Upper | |
| 2000 | Chevrolet | LUV | Front Upper | |
| 1999 | Chevrolet | LUV | Front Upper | |
| 1998 | Chevrolet | LUV | Front Upper | |
| 1997 | Chevrolet | LUV | Front Upper | |
| 1995 | Isuzu | Pickup | Front Upper | |
| 1995 | Isuzu | Rodeo | Front Upper | |
| 1991 | Isuzu | Trooper | Front Upper | |
| 1990 | Isuzu | Trooper | Front Upper | |
| 1989 | Isuzu | Trooper | Front Upper | |
| 1988 | Isuzu | Trooper | Front Upper | |
| 1987 | Isuzu | Pickup | Front Upper | |
| 1987 | Isuzu | Trooper | Front Upper | |
| 1986 | Isuzu | Pickup | Front Upper | |
| 1986 | Isuzu | Trooper | Front Upper | |
| 1985 | Isuzu | Pickup | Front Upper | |
| 1985 | Isuzu | Trooper | Front Upper | |
| 1984 | Isuzu | Pickup | Front Upper | |
| 1984 | Isuzu | Trooper | Front Upper | |
| 1983 | Isuzu | Pickup | Front Upper | |
| 1982 | Chevrolet | LUV | Front Upper | |
| 1982 | Isuzu | Pickup | Front Upper | |
| 1981 | Chevrolet | LUV | Front Upper | |
| 1981 | Isuzu | Pickup | Front Upper |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.