HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC549 Suspension Ball Joint - Front Upper
Part #: TC549

Delphi TC549 Suspension Ball Joint - Front Upper

Front Upper
28 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Chevrolet and Isuzu, LUV, Pickup, Rodeo, and Trooper
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Delphi Suspension Ball Joint TC549 Overview

The Delphi TC549 suspension ball joint is engineered for reliable performance in Chevrolet and Isuzu vehicles, including the LUV, Pickup, Rodeo, and Trooper models. Constructed from durable steel with a black finish, this standard suspension grade ball joint offers essential components for maintaining proper suspension function.

  • Material: Steel construction for strength and durability
  • Maximum Outside Diameter: 2.382 inches (60.5 mm)
  • Stud Thread Diameter: 0.551 inches (14.0 mm)
  • Includes castle nut, cotter pin, and washers for secure installation
  • Dust boot included to protect the joint from contaminants
  • Standard suspension grade type suitable for OEM replacement
  • Ball joint assembly ready for installation
  • Mounting hole quantity: 4, with mounting bolt length of 1.378 inches (35.0 mm)
  • Height: 3.937 inches (100.0 mm)
  • Threaded stud type with stud thread length of 1.004 inches (25.5 mm)

Detailed Product Description

The Delphi TC549 suspension ball joint is designed to meet the specifications required for Chevrolet LUV and Pickup models as well as Isuzu Rodeo and Trooper vehicles. Made from high-quality steel, this ball joint features a black finish that resists corrosion and wear. The assembly includes a dust boot to prevent dirt and debris from compromising the joint's integrity, along with a castle nut and cotter pin to ensure a secure and safe fitment. With a maximum outside diameter of 2.382 inches and a stud thread diameter of 0.551 inches, this ball joint is engineered for precise fit and reliable suspension performance. The four mounting holes and included washers facilitate straightforward installation, while the standard suspension grade type ensures compatibility with original equipment specifications.

Compatible Vehicles and Applications

  • Chevrolet LUV
  • Chevrolet Pickup
  • Isuzu Rodeo
  • Isuzu Trooper

This ball joint is intended for use in suspension systems where maintaining proper steering and wheel alignment is critical. It is suitable for replacing worn or damaged ball joints in the specified Chevrolet and Isuzu models.

Common Issues Addressed by Delphi TC549 Ball Joint

  • Excessive play or looseness in the suspension
  • Uneven tire wear due to misalignment
  • Clunking or knocking noises during steering or over bumps
  • Reduced steering responsiveness or control
  • Compromised suspension stability and safety

Installation Notes and Tips

Installation of the Delphi TC549 ball joint requires basic suspension tools and mechanical knowledge. Ensure the vehicle is securely lifted and supported before beginning work. The included castle nut and cotter pin must be properly installed to secure the ball joint stud and prevent loosening. Verify that the dust boot is correctly seated to protect the joint from contaminants. Torque specifications should follow manufacturer guidelines for Chevrolet and Isuzu models. Since mounting hardware is not included, retain or source appropriate bolts and nuts as needed.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet or exceed OEM standards for durability and performance. The TC549 ball joint undergoes rigorous quality control to ensure fitment accuracy and long service life. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or authorized sources for exact warranty terms.

BrandDelphi
Part NumberTC549
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedYes
ColorBlack
Cotter Pin HoleYes
Cotter Pin IncludedYes
Distance Between Mounting Holes74.0
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedNo
GreaseableNo
Height3.937
Height100.0
Item GradeStandard Replacement
MaterialSteel
Maximum Outside Diameter2.382
Maximum Outside Diameter60.5
Mount Plate IncludedNo
Mounting Bolt Head Diameter0.571
Mounting Bolt Head Diameter14.5
Mounting Bolt Length1.378
Mounting Bolt Length35.0
Mounting Bolt Shank Diameter0.315
Mounting Bolt Shank Diameter8.0
Mounting Bolt Thread Diameter8.0
Mounting Bolt Thread Length1.378
Mounting Bolt Thread Length35.0
Mounting Bolt Thread Pitch1.25
Mounting Bolts IncludedYes
Mounting Hardware IncludedNo
Mounting Hole Quantity4
Nuts IncludedYes
Position(s)Front Upper
Stud Tapered End 1 Diameter0.693
Stud Tapered End 1 Diameter17.6
Stud Tapered End 2 Diameter0.791
Stud Tapered End 2 Diameter20.1
Stud Thread Diameter0.551
Stud Thread Diameter14.0
Stud Thread Length1.004
Stud Thread Length25.5
Stud Thread Pitch1.5
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedYes
Width60.5
Wrench Size0.512
Wrench Size13.0

This part fits 28 vehicles. Search below:

YearMakeModelPositionNotes
2005ChevroletLUVFront Upper
2004ChevroletLUVFront Upper
2003ChevroletLUVFront Upper
2002ChevroletLUVFront Upper
2001ChevroletLUVFront Upper
2000ChevroletLUVFront Upper
1999ChevroletLUVFront Upper
1998ChevroletLUVFront Upper
1997ChevroletLUVFront Upper
1995IsuzuPickupFront Upper
1995IsuzuRodeoFront Upper
1991IsuzuTrooperFront Upper
1990IsuzuTrooperFront Upper
1989IsuzuTrooperFront Upper
1988IsuzuTrooperFront Upper
1987IsuzuPickupFront Upper
1987IsuzuTrooperFront Upper
1986IsuzuPickupFront Upper
1986IsuzuTrooperFront Upper
1985IsuzuPickupFront Upper
1985IsuzuTrooperFront Upper
1984IsuzuPickupFront Upper
1984IsuzuTrooperFront Upper
1983IsuzuPickupFront Upper
1982ChevroletLUVFront Upper
1982IsuzuPickupFront Upper
1981ChevroletLUVFront Upper
1981IsuzuPickupFront Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

101-3502101-4089101-4189310821310828500-10508-94224550-18-94224550-28-94224550-38-94224550-48-94224550-58-94243-234-08-94459-453-48-94459453-28-94459453-38-94472255-08-94472255-29445945394472255B9042B9452B9452PRBJ07063JBJ275JBJ406K9042K9452MK9042MK9452

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.