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Delphi TC549 Suspension Ball Joint - Front Upper
| Brand | Delphi TC549 |
|---|---|
| Position | Front Upper |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | Yes |
| Color | Black |
| Cotter Pin Hole | Yes |
| Cotter Pin Included | Yes |
| Distance Between Mounting Holes | 74.0 |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | No |
| Greaseable | No |
| Height | 3.937 |
| Height | 100.0 |
| Item Grade | Standard Replacement |
| Material | Steel |
| Maximum Outside Diameter | 2.382 |
| Maximum Outside Diameter | 60.5 |
| Mount Plate Included | No |
| Mounting Bolt Head Diameter | 0.571 |
| Mounting Bolt Head Diameter | 14.5 |
| Mounting Bolt Length | 1.378 |
| Mounting Bolt Length | 35.0 |
| Mounting Bolt Shank Diameter | 0.315 |
| Mounting Bolt Shank Diameter | 8.0 |
| Mounting Bolt Thread Diameter | 8.0 |
| Mounting Bolt Thread Length | 1.378 |
| Mounting Bolt Thread Length | 35.0 |
| Mounting Bolt Thread Pitch | 1.25 |
| Mounting Bolts Included | Yes |
| Mounting Hardware Included | No |
| Mounting Hole Quantity | 4 |
| Nuts Included | Yes |
| Stud Tapered End 1 Diameter | 0.693 |
| Stud Tapered End 1 Diameter | 17.6 |
| Stud Tapered End 2 Diameter | 0.791 |
| Stud Tapered End 2 Diameter | 20.1 |
| Stud Thread Diameter | 0.551 |
| Stud Thread Diameter | 14.0 |
| Stud Thread Length | 1.004 |
| Stud Thread Length | 25.5 |
| Stud Thread Pitch | 1.5 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | Yes |
| Width | 60.5 |
| Wrench Size | 0.512 |
| Wrench Size | 13.0 |
| Fits | Chevrolet and Isuzu · 28 vehicles |
Standard replacement. OE expertise and dimensional analysis help ensure compatibility.
Steel construction. Built with a dust boot and tapered stud for dependable suspension service.
Hardware included. Comes with castle nut, cotter pin, washers, nuts, and mounting bolts.
Cross-references Beck/Arnley 101-3502, Dorman - Premium B9452PR and Mevotech Supreme MK9042 for the same application. See all 29.
Will it fit your vehicle?
Free return shipping if it doesn't fit.
Front Upper Suspension Ball Joint for OE-Style Repair
Delphi TC549 is a front upper suspension ball joint built for standard replacement service on select Chevrolet LUV, Isuzu Pickup, Isuzu Rodeo, and Isuzu Trooper applications. It combines a steel body, tapered threaded stud, and included dust boot to support precise steering and suspension movement.
Engineered with Delphi OE-focused dimensional and material analysis, this ball joint is made to match the original fit and function expected in front upper suspension service. Delphi TC549 is a practical choice when restoring worn front-end components on vehicles such as the Isuzu Pickup and Isuzu Trooper.
Key Features
- Front upper suspension ball joint for standard replacement use
- Steel construction with black finish
- Tapered threaded stud for secure suspension connection
- Dust boot included; chloroprene rubber (CR) boot material
- Castle nut, cotter pin, washers, nuts, and mounting bolts included
- Grease fitting not included; non-greaseable design
- Standard suspension grade type and non-adjustable design
- OE-focused dimensional and material analysis for fit consistency
Detailed Description
Delphi TC549 is a suspension ball joint designed for the front upper position on 1981-1987 Isuzu Pickup, 1995 Isuzu Pickup, 1995 Isuzu Rodeo, 1984-1991 Isuzu Trooper, and 1981-1982 or 1997-2005 Chevrolet LUV applications. It uses a steel housing, tapered stud, and included dust boot to support stable articulation at the suspension pivot point. The part number TC549 is also referenced in OE-style replacement catalogs for related front upper applications.
Delphi applies OE-level testing to its steering and suspension portfolio, including exposure to extreme temperatures and extended salt-spray testing. That focus helps ensure the part is built for real-world road conditions and consistent replacement fit. This part cross-references MOOG Chassis Products K9042 for the same application.
What It Helps Address
- Front-end looseness or play from a worn upper ball joint
- Clunking or popping noises from suspension movement
- Uneven tire wear caused by suspension joint wear
- Steering wander or reduced directional stability
- Restoration of proper suspension articulation on Isuzu Pickup, Isuzu Rodeo, Isuzu Trooper, and Chevrolet LUV models
Installation Notes and Tips
Verify front upper fitment by year, make, and model before installation. Inspect the control arm, mounting points, and surrounding hardware for wear or damage before pressing or bolting in the new joint. Because this design is non-greaseable, routine service is limited to inspection of the dust boot and surrounding suspension components.
Use the included cotter pin and castle nut during installation, and confirm the tapered stud seats correctly in the knuckle or control arm interface. Torque all fasteners to the vehicle manufacturer’s specifications.
Quality Assurance
Delphi backs this suspension component with OE-focused engineering and validation practices used across its aftermarket steering portfolio. The part is tested across extreme temperature ranges and salt-spray exposure to support durability in demanding driving conditions.
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2005 | Chevrolet | LUV | Front Upper | — |
| 2004 | Chevrolet | LUV | Front Upper | — |
| 2003 | Chevrolet | LUV | Front Upper | — |
| 2002 | Chevrolet | LUV | Front Upper | — |
| 2001 | Chevrolet | LUV | Front Upper | — |
| 2000 | Chevrolet | LUV | Front Upper | — |
| 1999 | Chevrolet | LUV | Front Upper | — |
| 1998 | Chevrolet | LUV | Front Upper | — |
| 1997 | Chevrolet | LUV | Front Upper | — |
| 1995 | Isuzu | Pickup | Front Upper | — |
| 1995 | Isuzu | Rodeo | Front Upper | — |
| 1991 | Isuzu | Trooper | Front Upper | — |
| 1990 | Isuzu | Trooper | Front Upper | — |
| 1989 | Isuzu | Trooper | Front Upper | — |
| 1988 | Isuzu | Trooper | Front Upper | — |
| 1987 | Isuzu | Pickup | Front Upper | — |
| 1987 | Isuzu | Trooper | Front Upper | — |
| 1986 | Isuzu | Pickup | Front Upper | — |
| 1986 | Isuzu | Trooper | Front Upper | — |
| 1985 | Isuzu | Pickup | Front Upper | — |
| 1985 | Isuzu | Trooper | Front Upper | — |
| 1984 | Isuzu | Pickup | Front Upper | — |
| 1984 | Isuzu | Trooper | Front Upper | — |
| 1983 | Isuzu | Pickup | Front Upper | — |
| 1982 | Chevrolet | LUV | Front Upper | — |
| 1982 | Isuzu | Pickup | Front Upper | — |
| 1981 | Chevrolet | LUV | Front Upper | — |
| 1981 | Isuzu | Pickup | Front Upper | — |
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