Delphi TC5492 Suspension Ball Joint - Front Lower

Brand Delphi TC5492
Position Front Lower
Adjustable No
Ball Joint Assembly Yes
Bushings Included No
Castle Nut Included Yes
Color Black
Cotter Pin Hole Yes
Cotter Pin Included Yes
Dust Boot Included Yes
Dust Boot Material Choloroprene Rubber (CR)
Grease Fitting Included No
Greaseable No
Height 3.661
Item Grade Standard Replacement
Length 84
Material Steel
Mount Plate Included No
Mounting Bolt Head Diameter 0.827
Mounting Bolt Head Diameter 21.0
Mounting Bolt Length 1.181
Mounting Bolt Length 30.0
Mounting Bolt Shank Diameter 12.0
Mounting Bolt Thread Length 28.0
Mounting Bolt Thread Pitch 1.25
Mounting Bolts Included Yes
Mounting Hardware Included Yes
Mounting Hole Quantity 3
Mounting Type Bolt On
Nuts Included Yes
Stud Taper Per Foot 0.167
Stud Tapered End 1 Diameter 0.709
Stud Tapered End 1 Diameter 18.0
Stud Tapered End 2 Diameter 0.591
Stud Tapered End 2 Diameter 15.0
Stud Thread Diameter 14.0
Stud Thread Length 1.063
Stud Thread Pitch 1.5
Stud Type Threaded
Suspension Grade Type Standard
Tapered Stud Yes
Washers Included No
Width 108.0
Wrench Size 19.0
Fits Lexus and Toyota · 17 vehicles

Standard replacement. OE expertise and dimensional analysis help ensure compatibility with the original part.

Bolt-on installation. Mounting hardware, nuts, and cotter pin are included for a simpler install.

Steel construction. Includes a dust boot and is tested for extreme temperatures and salt spray.

Cross-references Beck/Arnley 101-7654, Dorman - Premium BJ75035XL and MAS Industries BJ75035 for the same application. See all 5.

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Free returns within 60 days if it doesn't fit when fitment is verified.

OE-Style Front Lower Ball Joint

Delphi TC5492 is a front lower suspension ball joint built for OE-style replacement on select Toyota and Lexus applications. It is engineered for the 2010-2015 Toyota Prius, 2012-2015 Toyota Prius Plug-In, and 2011-2017 Lexus CT200h, with fitment focused on the front lower position.

Delphi applies OE-level dimensional and material analysis to help ensure proper compatibility, and this part is tested for harsh temperature extremes and salt exposure to support long-term suspension service. The Delphi TC5492 is a standard replacement choice for drivers servicing worn front suspension components on hybrid compact platforms.

  • Brand: Delphi
  • Part number: TC5492
  • Front lower suspension ball joint assembly
  • Steel construction with black finish
  • Dust boot included
  • Castle nut, cotter pin, nuts, and mounting hardware included
  • Bolt-on mounting type with 3 mounting holes
  • Standard replacement, non-adjustable, non-greaseable design
  • Threaded tapered stud for OE-style suspension geometry

Detailed Product Overview

Delphi TC5492 is designed as a standard replacement suspension ball joint for front lower applications on the Toyota Prius, Toyota Prius Plug-In, and Lexus CT200h. The assembly uses a steel body, threaded tapered stud, and bolt-on mounting design to match the original suspension layout. A chloroprene rubber dust boot is included to help protect the joint from road contamination, while the supplied castle nut, cotter pin, nuts, and mounting bolts support a complete service replacement. This part cross-references MOOG Chassis Products K500207 for the same application.

What This Ball Joint Helps Address

  • Front-end looseness or play from a worn lower ball joint
  • Clunking or knocking noises from the front suspension
  • Uneven tire wear related to suspension joint wear
  • Steering response issues caused by excess joint movement
  • Restoring proper front lower suspension articulation on hybrid Toyota and Lexus models

Installation Notes and Tips

Verify vehicle fitment by year, make, model, and front lower position before installation. Inspect the surrounding control arm, fasteners, and steering components for wear before replacing the joint. Because this is a bolt-on assembly with a tapered stud, proper torque and alignment procedures are important after installation. The Delphi TC5492 is a direct service part for select Prius, Prius Plug-In, and CT200h front lower suspension applications.

Quality Assurance

Delphi uses OE-focused engineering and validation methods for its aftermarket steering and suspension portfolio. This part is evaluated across extreme temperature ranges and salt spray exposure, and dimensional and material analysis is used to support OE-style fit and function.

This part fits 17 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
2017LexusCT200hFront Lower—
2016LexusCT200hFront Lower—
2015LexusCT200hFront Lower—
2015ToyotaPriusFront Lower—
2015ToyotaPrius Plug-InFront Lower—
2014LexusCT200hFront Lower—
2014ToyotaPriusFront Lower—
2014ToyotaPrius Plug-InFront Lower—
2013LexusCT200hFront Lower—
2013ToyotaPriusFront Lower—
2013ToyotaPrius Plug-InFront Lower—
2012LexusCT200hFront Lower—
2012ToyotaPriusFront Lower—
2012ToyotaPrius Plug-InFront Lower—
2011LexusCT200hFront Lower—
2011ToyotaPriusFront Lower—
2010ToyotaPriusFront Lower—
Directly replaces or cross-references 5 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Beck/Arnley — 101-7654Dorman - Premium — BJ75035XLMAS Industries — BJ75035MOOG Chassis Products — K50020743330-49185