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Delphi TC5649 Suspension Ball Joint - Front Upper
Delphi Suspension Ball Joint for Hyundai Azera and Sonata
The Delphi TC5649 suspension ball joint is engineered to provide reliable steering and suspension performance for Hyundai Azera and Sonata models. Constructed from durable steel with a gray finish, this standard-grade ball joint assembly is designed to meet OEM specifications and ensure a secure fit.
- Material: High-strength steel construction
- Maximum outside diameter: 1.634 inches (41.5 mm)
- Length: 81 mm with a height of 3.189 inches
- Includes castle nut, cotter pin, and mounting hardware
- Press-in mounting type with tapered threaded stud (10 mm diameter)
- Dust boot made of chloroprene rubber for enhanced protection
- Compatible with Hyundai Azera and Sonata suspension systems
Durable Design and Precise Fitment
The Delphi TC5649 suspension ball joint features a press-in mounting type with a tapered stud that ensures a secure and precise fit in the suspension assembly. The stud has a 10 mm thread diameter and a tapered end diameter of 0.531 inches, designed to match factory specifications. The included castle nut and cotter pin provide additional safety by preventing loosening during operation. The dust boot, made from chloroprene rubber, protects the joint from dirt and moisture, extending the service life of the component.
Compatible Hyundai Models and Applications
This suspension ball joint is specifically compatible with Hyundai Azera and Sonata vehicles, making it a suitable replacement part for maintaining proper suspension geometry and steering control. The Delphi TC5649 is ideal for addressing common suspension issues related to ball joint wear and failure in these models.
- Eliminates excessive play or looseness in the suspension
- Reduces uneven tire wear caused by worn ball joints
- Restores proper steering response and handling
- Prevents clunking noises during driving over bumps
- Improves overall vehicle stability and safety
Installation Notes and Tips
Installation of the Delphi TC5649 ball joint requires pressing the component into the control arm using appropriate tools. Ensure the tapered stud is properly aligned and secured with the included castle nut and cotter pin. Since this ball joint is not greaseable, verify the dust boot is intact to maintain lubrication inside the joint. It is recommended to inspect related suspension components during installation for wear or damage.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet industry standards for durability and performance. The TC5649 ball joint assembly undergoes rigorous quality control to ensure fitment accuracy and long service life. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects to provide confidence in the product's reliability.
| Brand | Delphi |
|---|---|
| Part Number | TC5649 |
| Adjustable | No |
| Ball Joint Assembly | Yes |
| Bushings Included | No |
| Castle Nut Included | Yes |
| Color | Gray |
| Cotter Pin Hole | Yes |
| Cotter Pin Included | Yes |
| Dust Boot Included | Yes |
| Dust Boot Material | Choloroprene Rubber (CR) |
| Grease Fitting Included | No |
| Greaseable | No |
| Height | 3.189 |
| Item Grade | Standard Replacement |
| Length | 81 |
| Material | Steel |
| Maximum Outside Diameter | 1.634 |
| Maximum Outside Diameter | 41.5 |
| Mount Plate Included | No |
| Mounting Bolts Included | No |
| Mounting Hardware Included | Yes |
| Mounting Type | Press In |
| Nuts Included | Yes |
| Position(s) | Front Upper |
| Stud Taper Per Foot | 0.125 |
| Stud Tapered End 1 Diameter | 0.591 |
| Stud Tapered End 1 Diameter | 15.0 |
| Stud Tapered End 2 Diameter | 0.531 |
| Stud Tapered End 2 Diameter | 13.5 |
| Stud Thread Diameter | 10.0 |
| Stud Thread Length | 1.028 |
| Stud Thread Pitch | 1.25 |
| Stud Type | Threaded |
| Suspension Grade Type | Standard |
| Tapered Stud | Yes |
| Washers Included | No |
| Width | 41.5 |
This part fits 4 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2007 | Hyundai | Azera | Front Upper | |
| 2007 | Hyundai | Sonata | Front Upper | |
| 2006 | Hyundai | Azera | Front Upper | Non-Adjustable Type |
| 2006 | Hyundai | Sonata | Front Upper | Non-Adjustable Type |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.