HomeSuspension > Suspension, Springs and Related ComponentsDelphi TC5649 Suspension Ball Joint - Front Upper
Part #: TC5649

Delphi TC5649 Suspension Ball Joint - Front Upper

Front Upper
4 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Hyundai, Azera and Sonata
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Delphi Suspension Ball Joint for Hyundai Azera and Sonata

The Delphi TC5649 suspension ball joint is engineered to provide reliable steering and suspension performance for Hyundai Azera and Sonata models. Constructed from durable steel with a gray finish, this standard-grade ball joint assembly is designed to meet OEM specifications and ensure a secure fit.

  • Material: High-strength steel construction
  • Maximum outside diameter: 1.634 inches (41.5 mm)
  • Length: 81 mm with a height of 3.189 inches
  • Includes castle nut, cotter pin, and mounting hardware
  • Press-in mounting type with tapered threaded stud (10 mm diameter)
  • Dust boot made of chloroprene rubber for enhanced protection
  • Compatible with Hyundai Azera and Sonata suspension systems

Durable Design and Precise Fitment

The Delphi TC5649 suspension ball joint features a press-in mounting type with a tapered stud that ensures a secure and precise fit in the suspension assembly. The stud has a 10 mm thread diameter and a tapered end diameter of 0.531 inches, designed to match factory specifications. The included castle nut and cotter pin provide additional safety by preventing loosening during operation. The dust boot, made from chloroprene rubber, protects the joint from dirt and moisture, extending the service life of the component.

Compatible Hyundai Models and Applications

This suspension ball joint is specifically compatible with Hyundai Azera and Sonata vehicles, making it a suitable replacement part for maintaining proper suspension geometry and steering control. The Delphi TC5649 is ideal for addressing common suspension issues related to ball joint wear and failure in these models.

  • Eliminates excessive play or looseness in the suspension
  • Reduces uneven tire wear caused by worn ball joints
  • Restores proper steering response and handling
  • Prevents clunking noises during driving over bumps
  • Improves overall vehicle stability and safety

Installation Notes and Tips

Installation of the Delphi TC5649 ball joint requires pressing the component into the control arm using appropriate tools. Ensure the tapered stud is properly aligned and secured with the included castle nut and cotter pin. Since this ball joint is not greaseable, verify the dust boot is intact to maintain lubrication inside the joint. It is recommended to inspect related suspension components during installation for wear or damage.

Quality Assurance and Warranty

Delphi suspension components are manufactured to meet industry standards for durability and performance. The TC5649 ball joint assembly undergoes rigorous quality control to ensure fitment accuracy and long service life. While specific warranty details may vary, Delphi typically offers coverage against manufacturing defects to provide confidence in the product's reliability.

BrandDelphi
Part NumberTC5649
AdjustableNo
Ball Joint AssemblyYes
Bushings IncludedNo
Castle Nut IncludedYes
ColorGray
Cotter Pin HoleYes
Cotter Pin IncludedYes
Dust Boot IncludedYes
Dust Boot MaterialCholoroprene Rubber (CR)
Grease Fitting IncludedNo
GreaseableNo
Height3.189
Item GradeStandard Replacement
Length81
MaterialSteel
Maximum Outside Diameter1.634
Maximum Outside Diameter41.5
Mount Plate IncludedNo
Mounting Bolts IncludedNo
Mounting Hardware IncludedYes
Mounting TypePress In
Nuts IncludedYes
Position(s)Front Upper
Stud Taper Per Foot0.125
Stud Tapered End 1 Diameter0.591
Stud Tapered End 1 Diameter15.0
Stud Tapered End 2 Diameter0.531
Stud Tapered End 2 Diameter13.5
Stud Thread Diameter10.0
Stud Thread Length1.028
Stud Thread Pitch1.25
Stud TypeThreaded
Suspension Grade TypeStandard
Tapered StudYes
Washers IncludedNo
Width41.5

This part fits 4 vehicles. Search below:

YearMakeModelPositionNotes
2007HyundaiAzeraFront Upper
2007HyundaiSonataFront Upper
2006HyundaiAzeraFront UpperNon-Adjustable Type
2006HyundaiSonataFront UpperNon-Adjustable Type

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

101-497754430-3K000K500036

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.