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Delphi TC6380 Suspension Control Arm and Ball Joint Assembly - Front Right Upper
Delphi Suspension Control Arm and Ball Joint Assembly Overview
The Delphi TC6380 Suspension Control Arm and Ball Joint Assembly is engineered for front right upper suspension applications on select Ford, Mazda, and Mercury models. Designed to meet standard replacement requirements, this assembly ensures reliable suspension performance and vehicle handling.
- Pre-greased and grease fitting included for easy maintenance
- Constructed from durable steel with casting and forging methods
- Includes rubber bushings and mounting hardware for a complete installation
- Press-in ball joint with grooved stud for secure fitment
- Compatible with Ford Explorer, Ranger, B2500, B3000, B4000, Mercury Mountaineer, and Mazda models
Durable Construction and Design Features
The TC6380 control arm assembly features a robust steel construction combining casting and forging techniques to provide strength and durability under light suspension loads. The black finish offers corrosion resistance, while the included rubber bushings help absorb road vibrations and reduce noise. The ball joint is press-in mounted with a grooved stud, measuring 0.69 inches in thread diameter and 2.87 inches in stud length, ensuring a secure and precise fit. This assembly is greaseable and comes pre-greased with a grease fitting included, allowing for extended service life through routine maintenance.
Compatible Vehicles and Applications
This suspension control arm and ball joint assembly is compatible with front right upper suspension positions on various Ford, Mazda, and Mercury vehicles. Specifically, it fits Ford B2500, B3000, B4000, Explorer, Explorer Sport, Explorer Sport Trac, Ranger, as well as the Mercury Mountaineer. The part number TC6380 should be referenced to confirm fitment for these models.
Common Suspension Issues Addressed
- Worn or damaged control arm bushings causing steering instability
- Loose or failing ball joints leading to uneven tire wear
- Excessive suspension noise or vibration from deteriorated components
- Misalignment issues affecting vehicle handling and safety
- Corrosion or structural fatigue in original suspension parts
Installation Notes and Tips
Installation of the Delphi TC6380 assembly requires removal of the existing front right upper control arm and ball joint. The included mounting hardware simplifies the process, but professional alignment is recommended after installation to ensure proper suspension geometry. The grease fitting allows for easy lubrication post-installation, which helps maintain joint performance and longevity.
Quality Assurance and Warranty
Delphi suspension components are manufactured to meet or exceed OEM standards for fit, form, and function. The TC6380 assembly is a standard replacement grade part backed by Delphi's quality control processes. While specific warranty details may vary, Delphi typically offers coverage against defects in materials and workmanship to provide confidence in the product's durability.
| Brand | Delphi |
|---|---|
| Part Number | TC6380 |
| Adjustable | No |
| Ball Joint Mounting Type | Press In |
| Ball Joint Stud Length | 2.87 |
| Ball Joint Stud Length | 73.0 |
| Ball Joint Stud Type | Grooved |
| Ball Joint Thread Diameter | 0.69 |
| Ball Joint Thread Diameter | 17.5 |
| Bushing Material | Rubber |
| Bushings Included | Yes |
| Control Arm Color | Black |
| Control Arm Construction | Casting/Forged |
| Control Arm Material | Steel |
| Control Arm Maximum Length | 15.35 |
| Control Arm Maximum Length | 390.0 |
| Control Arm Maximum Width | 8.27 |
| Control Arm Maximum Width | 210.0 |
| Grease Fitting Included | Yes |
| Greaseable | Yes |
| Item Grade | Standard Replacement |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 0 |
| Position(s) | Front Right Upper |
| Pre-Greased | Yes |
| Suspension Grade Type | Light |
This part fits 59 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2011 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2010 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2010 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2009 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2009 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2008 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2008 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2008 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2007 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2007 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2007 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2006 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2006 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2006 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2005 | Ford | Explorer Sport Trac | Front Right Upper | 1 Piece Design |
| 2005 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2005 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2005 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2004 | Ford | Explorer Sport Trac | Front Right Upper | 1 Piece Design |
| 2004 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2004 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2004 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2003 | Ford | Explorer Sport | Front Right Upper | 1 Piece Design |
| 2003 | Ford | Explorer Sport Trac | Front Right Upper | 1 Piece Design |
| 2003 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2003 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2003 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2002 | Ford | Explorer Sport | Front Right Upper | 1 Piece Design |
| 2002 | Ford | Explorer Sport Trac | Front Right Upper | 1 Piece Design |
| 2002 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2002 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2002 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2001 | Ford | Explorer | Front Right Upper | 1 Piece Design |
| 2001 | Ford | Explorer Sport | Front Right Upper | 1 Piece Design |
| 2001 | Ford | Explorer Sport Trac | Front Right Upper | 1 Piece Design |
| 2001 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2001 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2001 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2001 | Mercury | Mountaineer | Front Right Upper | |
| 2000 | Ford | Explorer | Front Right Upper | 1 Piece Design |
| 2000 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 2000 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 2000 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 2000 | Mercury | Mountaineer | Front Right Upper | 1 Piece Design |
| 1999 | Ford | Explorer | Front Right Upper | 1 Piece Design |
| 1999 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 1999 | Mazda | B2500 | Front Right Upper | 1 Piece Design |
| 1999 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 1999 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 1999 | Mercury | Mountaineer | Front Right Upper | 1 Piece Design |
| 1998 | Ford | Explorer | Front Right Upper | 1 Piece Design |
| 1998 | Ford | Ranger | Front Right Upper | 1 Piece Design |
| 1998 | Mazda | B3000 | Front Right Upper | 1 Piece Design |
| 1998 | Mazda | B4000 | Front Right Upper | 1 Piece Design |
| 1998 | Mercury | Mountaineer | Front Right Upper | 1 Piece Design |
| 1997 | Ford | Explorer | Front Right Upper | 1 Piece Design |
| 1997 | Mercury | Mountaineer | Front Right Upper | 1 Piece Design |
| 1996 | Ford | Explorer | Front Right Upper | 1 Piece Design |
| 1995 | Ford | Explorer | Front Right Upper | 1 Piece Design |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.