Dorman 1591040 Headlight Assembly - Right

Overview of Dorman Headlight Assembly 1591040

The Dorman 1591040 headlight assembly is designed for reliable exterior lighting on select Chevrolet and Suzuki models. This street-legal halogen headlight assembly offers clear lens visibility and durable plastic construction, ensuring consistent performance for your Chevrolet Aveo, Aveo5, or Suzuki Swift+.

• Voltage: 12.8 volts for standard vehicle electrical systems
• Street legal compliance for on-road use
• Halogen bulb technology (bulbs not included)
• Clear plastic lens and housing for optimal light output
• Compatible with Chevrolet Aveo, Aveo5, and Suzuki Swift+ models
• Includes one complete headlight assembly

Product Details and Specifications

The Dorman 1591040 headlight assembly features a clear plastic lens and housing, designed to withstand typical road conditions while maintaining light clarity. Operating at 12.8 volts, this halogen headlight assembly is engineered to meet the electrical requirements of your Chevrolet Aveo, Aveo5, or Suzuki Swift+. Although bulbs are not included, the assembly supports standard halogen bulbs, allowing for easy replacement and maintenance. The street-legal certification ensures compliance with vehicle lighting regulations, making it suitable for daily driving and highway use.

Compatible Vehicles and Applications

This headlight assembly is specifically compatible with the following vehicles:

• Chevrolet Aveo
• Chevrolet Aveo5
• Suzuki Swift+

Use this part when replacing damaged or malfunctioning headlight assemblies on these models to restore proper exterior lighting performance.

Common Issues Addressed by This Headlight Assembly

• Cracked or broken headlight lens or housing
• Fogged or discolored lens reducing light output
• Non-functional or flickering headlights due to assembly failure
• Water intrusion causing electrical shorts or corrosion
• Upgrading from damaged OEM parts to a reliable replacement

Installation Notes and Tips

Installation of the Dorman 1591040 headlight assembly requires basic automotive tools and moderate mechanical skill. Ensure the vehicle is powered off before beginning installation. Remove the old headlight assembly carefully to avoid damaging wiring connectors. Since bulbs are not included, transfer existing halogen bulbs or install new compatible bulbs separately. Verify alignment and secure mounting to maintain proper beam pattern and road visibility.

Quality Assurance and Warranty

Dorman manufactures this headlight assembly to meet industry standards for fit and function. The plastic lens and housing materials are selected for durability and resistance to environmental factors. While specific warranty details may vary, Dorman typically offers limited warranties covering defects in materials and workmanship. Refer to the product documentation for exact warranty terms related to part number 1591040.